A method for operating a pneumatic system having a compressed air supply system and an air spring system includes determining at least one deflection of at least one air spring of the pneumatic system. The air spring is configured to be connected to a gallery in a selectively gas-conveying manner via a valve. The method further includes determining at least one bellows volume of a spring bellows of the at least one air spring based on the at least one determined deflection, indicating a pneumatic surrogate model for the at least one bellows volume and/or for a pressure accumulator volume of a pressure accumulator of the pneumatic system based on a mass flow balance for a balance volume, and calculating, based on the pneumatic surrogate model, at least one pressure value of the at least one bellows volume, the pressure accumulator volume, and/or the balance volume.

A method for operating a pressure control system in a vehicle includes controlling a flow-control valve in a charging line, which conveys a charging pressure medium, in dependence upon an admission pressure and/or upon an admission volume flow. The admission pressure and/or the admission volume flow characterizes a prevailing or currently to be expected loading of a pneumatic consumer of the pressure control system during the supply of the charging pressure medium with a charging volume flow and at a charging pressure into the pneumatic consumer. The method further includes adjusting a flow-control cross-section, which acts on the charging pressure medium as it flows through the flow-control valve, or adjusting an average flow-control cross-section so as to limit the charging volume flow to a limit volume flow. The method additionally includes outputting the volume-flow limited charging pressure medium to the pneumatic consumer.

An air suspension system, comprising a manifold, defining a first and second port, each port defining a receiving region at the second end, wherein the first and second ports are arranged in a common plane, a channel intersecting the first and second port, a cavity intersecting each port, and a pressure sensor port, positioned between the first and second port, defining a sensor insertion axis normal to the common plane, the pressure sensor port separated from the first port, the second port, and the channel by a thickness; a first and second solenoid valve, each solenoid valve arranged within the cavity and coaxially arranged with the first and second ports, each solenoid valve comprising a connector; a pressure sensor arranged within the pressure sensor port, the pressure sensor comprising a connector; and an electronics module arranged parallel the common plane, the electronics module configured to electrically couple to the connectors.

Assembly in a compressed air system of a vehicle provided with an air ride suspension, the assembly being configured to lift the vehicle body by filling at least one air spring, the solenoid valves being switchable in cooperation with an electronic control device, and the assembly including a pressure line for filling the air springs, and the pressure line including a first branch line connectable to the pressure line via a pilot-controlled solenoid valve for filling the air springs and including first supply pipes and pilot-controlled solenoid valves for each air spring as well as a second branch line for providing a control pressure which includes second supply pipes for the pilot-controlled solenoid valves, wherein the second branch line is connected to the pressure line via a check valve, the check valve providing a block position against venting or pressure drop in the second branch line.

An integrated air supply unit comprises a compressor housing, a pressure control unit (PCU) body, and a desiccant housing extending between the compressor housing and the PCU body. The desiccant housing defines a desiccant cavity holding a desiccant container for removing moisture from air passing therethrough. A piston is slidably disposed within a piston bore of the compressor housing. The PCU body defines a plurality of fluid passages with solenoid valves selectively controlling airflow therethrough. The integrated air supply unit may also comprise: a manifold, a discharge control valve, a compressor supplying pressurized air in a first pressurized air passage, a dryer configured to remove moisture from the pressurized air in the first pressurized air passage and to supply dried pressurized air in a second pressurized air passage, a supply control valve to control airflow between the second pressurized air passage and the manifold, and a piloted exhaust valve.

A shock absorber includes a gas spring cylinder containing a piston moveable between an extended position and a compressed position within the gas spring cylinder. A mechanical actuator is arranged whereby a bleed port is automatically closed when the gas spring is compressed to a predetermined position corresponding to a desired sag setting. In one embodiment, the position corresponds to a predetermined sag setting whereby the gas spring is partially compressed. In another embodiment, a proper sag setting is determined through the use of a processor and sensor that in one instance measure a position of shock absorber components to dictate a proper sag setting and in another instance calculate a pressure corresponding to a preferred sag setting.

A method for controlling an air suspension system of a vehicle includes: a) determining a bellows pressure-time characteristic curve for air admission to and release from the bellows of one air spring or the bellows of a plurality of air springs, the characteristic curve being normalized with the value of a supply pressure in a reservoir for compressed air, b) sensor measurement of a current pressure in the spring bellows of the air springs as well as the current supply pressure immediately before air admission thereto or air release therefrom, c) determining, from the normalized characteristic curve, the opening duration for the associated shutoff valve using the ratio of the measured bellows pressure to the measured supply pressure and the ratio of the provided target pressure to the measured supply pressure, d) opening the associated shutoff valve for the determined opening duration in order to set the provided target pressure.

A pneumatic suspension system for a vehicle, in which the pneumatic suspension system includes a supply tank, a first set of air springs positioned on a first side of the vehicle; a second set of air springs positioned on a second side of the vehicle, and a dual-action dynamic valve positioned between the first set of air springs and the second set of air springs. The dual-action dynamic valve is connected to the supply tank, the first set of air springs, and the second set of air springs by a series of air hoses. The dual-action dynamic valve is adapted to supply air to either one of the first set of air springs or the second set of air springs while simultaneously exhausting air from the other one of the first set of air springs or the second set of air springs.

A dual-axle vehicle corner assembly which may include a sub-frame, a first arm connected to the sub-frame and rotatable with respect to the sub-frame about a first arm axis, the first arm having a first axle axis about which a first wheel rotates when connected to the first arm, a second arm connected to the sub-frame and rotatable with respect to the sub-frame about a second arm axis, the second arm having a second axle axis about which a second wheel rotates when connected to the second arm, and a suspension system comprising a piston assembly interconnecting the first arm and the second arm, the piston assembly is to controllably increase and decrease a length of the piston assembly to control a distance between the first axle axis and the second axle axis.

A pneumatic automotive height adjuster assembly provides at least one bag removably connected to a vehicle having a frame. The at least one bag is configured to adjust a height of the frame. An air supply line has a supply end and a discharge end. The discharge end is in fluid communication with each of the at least one bag. The air supply is configured to provide air to inflate the at least one bag. A switch is in fluid communication with the supply end of the air supply line. The switch has a first discharge, a second discharge, and a switch input. A leveling valve is in fluid communication with the first discharge. The air supply line is in fluid communication with the second discharge. An air supply is in fluid communication with the leveling valve and the switch input.