An axle unit, includes a control arm and a clamping unit that surround a tube region, wherein a first side of the control arm faces away from the tube region, and a second side of the control arm forms a boundary face on the control-arm side of the tube region, wherein the clamping unit can be brought into supporting abutment with the first side of the control arm and has a boundary face on the clamp side, which face defines the tube region, wherein the clamping unit has a first and second clamping parts each having a wedge portion, wherein the wedge portions are formed in such a way that a displacement of the clamping parts substantially in parallel with a clamping axis toward one another results in a narrowing of the tube region transversely to the clamping axis.

A device for indicating a replacement time of a composite leaf spring constantly monitors durability of the composite leaf spring, which is formed by mixing unidirectional glass fiber and epoxy resin, and informs a driver of an appropriate replacement time of the composite leaf spring based on the monitoring result.

A suspension system for a vehicle is provided. The suspension system includes a first chassis rail extending longitudinally in an axial direction of the vehicle. The suspension system also includes a second chassis rail extending longitudinally in the axial direction of the vehicle. The suspension system further includes a transverse beam coupled to the first chassis rail and the second chassis rail. The suspension system yet further includes at least one leaf spring extending in a transverse direction of the vehicle, the at least one leaf spring having a spring rate that is actively variable. The suspension system also includes a fulcrum locator operatively coupled to the at least one leaf spring and to the transverse beam, the fulcrum locator in a sliding relationship with the at least leaf one spring.

A multi-plate spring suspension of composite material for a vehicle includes: a first bracket unit mounted to a rubber spring; a second bracket unit mounted to a trunnion base; and a plurality of composite springs manufactured by impregnating reinforcing fibers with resin, coupled to the first bracket unit and the second bracket unit at opposite ends thereof, respectively, and being vertically spaced apart from each other.

An axle hanger includes a web, a first flange extending in a first direction perpendicular to the web, and a second flange extending in the first direction perpendicular to the web, spaced from and parallel to the first flange. A first return extends from the first flange toward the second flange parallel to the web, and a second return extends from the second flange toward the first flange parallel to the web. The axle hanger is easier to install and access in the event a hanger spring needs replacement, and the hanger can be more stably secured to the axle.

A leaf spring apparatus for a vehicle suspension includes a leaf spring, a carrier disposed on an end portion of the leaf spring and mounted on a wheel of a vehicle, a first connection unit connecting the end portion of the leaf spring and the carrier to each other, a cross member disposed on top of the leaf spring and supporting a body of the vehicle, and a second connection unit connecting the leaf spring and the cross member to each other.

An illustrative example composite leaf spring includes first and second bushing tubes near longitudinal ends. A ribbon of base material is wrapped at least partially around the first and second bushing tubes. The base material has a width that defines a width of the leaf spring. First portions of the base material are near the longitudinal ends and a second portion is between the first portions. The second portion is thicker than the first portions. A plurality of layers of a ribbon of tension material are wrapped around the base material. The tension material defines an outermost layer of the leaf spring. The tension material has warp strands in a longitudinal direction between the first and second longitudinal ends of the leaf spring and weft strands transverse to the warp strands. The warp strands establish a majority of a composition of the tension material.

A leaf spring vehicle suspension system includes a chassis rail and an axle. The suspension system also includes a first stage leaf spring. The suspension system further includes a second stage leaf spring. The suspension system yet further includes a third stage leaf spring operatively coupled at a first end and a second end to the chassis rail, wherein the first stage leaf spring is located below the third stage leaf spring and the second stage leaf spring is located below the first stage leaf spring. The suspension system also include a spacer in abutment with a leaf spring, wherein the spacer is formed of at least one composite material.

A suspension travel control system for a vehicle suspension is disclosed. The suspension travel control system includes a stop post secured to the vehicle frame and a suspension travel control formation that includes a base and a body. The stop post is positioned in a space defined by the body. The suspension travel control formation may be secured to the axle, the main support member or incorporated into the axle coupling assembly to provide a rebound and jounce stop as well as longitudinal redundancy in the event of the failure or loss of a longitudinal linkage.

A bearing device (7) for a leaf spring assembly (1) of a wheel suspension, having a leaf spring (2) and a connection device, which serves for the installation of the leaf spring (2) at the vehicle body. The connection device has a bolt. The leaf spring (2) is fabricated from a fiber composite material and has a recess that passes through the leaf spring, in a transverse direction, and through which the bolt (10) extends in order to provide the bearing device (7) with a compact construction and a low manufacturing cost and effort.