A subframe assembly for a vehicle and a method for manufacturing the same is disclosed. The subframe assembly includes a crossmember, a straight arm, and a side bracket. The crossmember includes an end bracket disposed at an end thereof. The straight arm is received into and metallurgically bonded to the end bracket of the crossmember. The side bracket includes a base, and a rear bracket arm. The base is metallurgically bonded to a side of the straight arm adjacent to the end of the crossmember. The rear bracket arm extends from an end of the base and defines a hole adapted to receive a screw or pin for connecting a control arm of a wheel suspension to the subframe assembly. The rear bracket arm is at least partially received into and metallurgically bonded to the end bracket of the crossmember.

A vehicle suspension component (16), such as a lower control arm, that includes first and second stamped metal shells (30, 32) and several connection nodes (36, 38, 40) for operably connecting the suspension component to the rest of the vehicle suspension system. The first and second stamped metal shells may be stamped from next generation steel that is lightweight and strong, and are joined together in a clam shell or box-style type design. Each of the connection nodes includes a fixed attachment end (92, 192) and a movable attachment end (94, 194), wherein the fixed attachment end may be sandwiched between the shell connection node portions of the first and second stamped metal shells and welded thereto, whereas the movable attachment end movably or pivotably attaches the vehicle suspension component to the vehicle suspension system.

A vehicle suspension arrangement includes a mounting bracket, a trailing arm, an air spring assembly configured to bias a second end of the trailing arm from a vehicle frame member, an axle assembly couple to the trailing arm, and a trailing arm connection assembly that includes a connector having a first portion received within an aperture of the mounting bracket, and a second portion extending outwardly from the first portion and including an aperture, a bushing member received within a first end of the trailing arm, a pin member received within the bushing member and including a first aperture, and a first mechanical fastener received within the first aperture of the pin member and within the aperture of the second portion of the first connector, thereby pivotably securing the trailing arm to the mounting bracket.

A spring seat attachment assembly for use with an axle/suspension system having at least one leaf spring and an axle, said attachment assembly including a band and a spring seat. The band may include a locator structure and is fixed to the axle and extends around a portion of the axle between 180 degrees and 360 degrees. The spring seat receives the leaf spring and is fixed to the band.

The disclosure relates to a method for producing an axle component for a motor vehicle, in which at least two metallic axle parts are joined integrally to one another. The axle component is a twist beam axle, in which lateral trailing arms are connected to each other via a transverse profile. In order to establish a target geometry of the axle component, the heat induced by a welding operation is utilized. The welding operation can be a specifically positioned weld, an additional weld or a blind weld. The heat of welding is utilized in order to achieve a compensation deformation and to compensate for distortion states and/or to align the axle component.

A dump body pivot pin, suspension node, and rear frame connection comprises a dump body pivot pin boss, a rear suspension connection boss, outer and inner upper rear frame tube connection bosses, outer and inner lower rear frame tube connection bosses, upper and lower beams, a beam connection web, and a support tube connection boss. The dump pivot pin boss has a pivot bore, a pin bore center axis, and inner and outer flat surfaces. The rear suspension connection boss includes a suspension connection center axis and inner and outer flat surfaces. The upper beam connects the outer and inner upper rear frame tube connection bosses to the dump body pivot pin boss. The lower beam connects the outer lower rear frame connection boss to the rear suspension connection boss and the dump body pivot pin boss and the inner lower rear frame tube connection boss to the dump body pivot pin boss.

A method for producing a vehicle component (10), in which a joint housing (1) is inserted in a predetermined insertion direction (13) into a through-hole (12) of a structural component (11). The insertion of the joint housing (1) into the through-hole (12) in the insertion direction (13) terminates when an stop element (6) of the joint housing (1) abuts against the structural component (11). After the insertion, the joint housing (1) is connected to the structural component (11) in a materially-merged manner. To reduce the complexity and/or the production costs, the method includes the joint housing (1) being inserted into the through-hole (12) with its housing bottom (4) first.

A suspension device according to one embodiment of the present disclosure is equipped with: an upper arm; a lower arm; a leaf spring positioned so as to extend in the vehicle widthwise direction in a manner such that an end section thereof is provided on the lower arm; a first bracket configured in a manner such that a shock absorber connected to the lower arm is connected to the outside of a side member in the vehicle widthwise direction; an upper bushing capable of transmitting force between the leaf spring and a suspension cross member; and a second bracket which is independent from the first bracket and is positioned below the side member between the side member and the leaf spring so as to be capable of transmitting the elastic force of the leaf spring to the side member via the upper bushing.

A vibration damper for a motor vehicle includes an outer tube and an inner tube arranged coaxially within the outer tube. A guide unit closes the outer tube and the inner tube in each case at a first end. A bottom unit has a bottom valve. The bottom unit is arranged at a second end of the inner tube. The outer tube and the inner tube are deformed plastically, such that the guide unit is connected in a positively locking manner to the outer tube and the inner tube, and the inner tube being deformed plastically, such that the bottom unit is connected in a positively locking manner to the inner tube, and/or the outer tube and the inner tube is connected in an integrally joined manner to the guide unit, and the inner tube being connected in an integrally joined manner to the bottom unit.

A method for constructing a roller spring perch has steps for cutting holes through sides of a spring perch bracket along an axis at a right angle to the sides of the bracket, cutting a tube having an outside diameter substantially the same as an inside diameter of the holes cut through the sides of the bracket, to a length longer than a dimension across the sides of the bracket, counterboring the tube from each end to an inside diameter and a length to accommodate roller bearings, and inserting the tube through the holes in the sides of the bracket, and spot welding the tube in place.