A vehicle door assembly includes a door housing configured for covering a vehicle access opening. An intrusion beam is within the door housing. A module is received on the intrusion beam and removable from the door housing. A module hinge assembly is attachable to the module. A module latch assembly is attachable to the module for securing the module to extend across the vehicle access opening.

A reinforcement assembly comprising a carrier including a connection means to connect to a panel, a rim portion for receiving an adhesive, the rim portion surrounding a central opening portion, and a plurality of apertures located in the rim portion, the apertures adapted for receiving the adhesive.

A door assembly, of a vehicle that includes a first pillar structure and a second pillar structure, includes a door outer panel, a door inner panel coupled to and positioned inwardly of the door outer panel, and an impact beam positioned between the door outer panel and the door inner panel. The door impact beam includes a first end and an opposite second end, the first end overlaps the first pillar structure and the second end overlaps the second pillar structure. The door assembly further includes an inner bulkhead coupled to the door inner panel and positioned between the door inner panel and the first end of the impact beam, and an outer bulkhead coupled to the door inner panel and positioned between the inner bulkhead and the first end of the impact beam, the outer bulkhead overlaps a portion of the inner bulkhead.

An impact protection reinforcement of a vehicle construction, which is supportively fastenable in the vehicle construction against the action of external mechanical extraordinary load conditions and comprises the following features: an elongated profile element with a longitudinal center line and a transversal center line arranged transversely to the longitudinal center line, which has in the longitudinal direction at each end side a fastening end and a central part therebetween, wherein the central part consists of a circumferentially closed hollow profile with a base layer and a top layer arranged opposite to the base layer, which are connected to each other via lateral faces, and the fastening ends each have a flat shape with at least two fastening points which are spaced apart differently from the transversal center line and the longitudinal center line and are provided as welding connection points to the vehicle construction.

A vehicle door structure includes: a door hinge member mounted on a vehicle body; a door inner panel that constitutes a side door of an automobile; a door outer panel that is mounted on an outer side of the door inner panel in a vehicle width direction, and constitutes the side door of the automobile; and a door impact beam that is disposed between the door inner panel and the door outer panel, a first end side of the door impact beam being mounted on the door inner panel through a mounting member, a second end side of the door impact beam being rotatably mounted on the door hinge member.

A vehicle assembly includes, among other things, a vehicle door changeable back and forth between a first configuration and a second configuration. In the first configuration, the vehicle door is provided by an inner module coupled to an outer module. In the second configuration, the vehicle door is provided by the inner module without the outer module. A door providing method includes providing a vehicle door in a first configuration using an inner module coupled to an outer module. The method further includes providing the vehicle door in a second configuration using the inner module without the outer module.

A door assembly, of a vehicle that includes a first pillar structure and a second pillar structure, includes a door outer panel, a door inner panel coupled to and positioned inwardly of the door outer panel, and an impact beam positioned between the door outer panel and the door inner panel. The door impact beam includes a first end and an opposite second end, the first end overlaps the first pillar structure and the second end overlaps the second pillar structure. The door assembly further includes an inner bulkhead coupled to the door inner panel and positioned between the door inner panel and the first end of the impact beam, and an outer bulkhead coupled to the door inner panel and positioned between the inner bulkhead and the first end of the impact beam, the outer bulkhead overlaps a portion of the inner bulkhead.

A vehicle bodywork panel is formed by an outer wall supported by a structural lining. The structural lining is produced by molding a plastic or composite material. The structural lining may include stiffeners arranged to provide said bodywork panel with a given amount of mechanical strength. One or more added connection elements connect separate fastening points disposed on the structural lining and each end of each of the connection elements is inserted into a housing disposed on a stiffener. The rigidity of the connection elements is adapted to suppress a vibration response of the stiffeners. The housing and the connection element may form a flush-mounted connection.

An apparatus for manufacturing a bracket-integrated double-layer door impact beam is provided. The apparatus includes a lower mold having a lower cavity formed with a base material molded to have a U-shaped cross section and a predetermined length. The base material is seated on the lower cavity. A lower electrode terminal is disposed in the lower mold to contact the base material. An upper mold has an upper cavity therein and is coupled with the lower mold to pressurize both end portions of the U-shaped cross section of the base material inward to form the base material with an O-shaped cross section. An upper electrode terminal is disposed in the upper mold to contact the base material.

An add-on part (1) of a vehicle body, such as a door (1) or tailgate, has interconnected inner and outer parts (2, 4) and reinforced portions (5, 6) and a reinforcing device (7) connecting said reinforced portions (5, 6). The reinforcing device (7) has arms (8, 9, 18, 19), and, in the region of the ends of the arms (8, 9, 18, 19), the reinforcing device (7) is connected in a force-fitting and/or form-fitting manner to the reinforced portions (5, 6). Such an add-on part, while having a structurally simple design and relatively low weight, ensures particularly good stiffening properties.