B60K6/365

Cooling systems for cooling electric machines within electrified vehicles

This disclosure details cooling systems for cooling electric components, such as electric machines, within electrified vehicles. Exemplary cooling systems may include a spray bar positioned relative to a rear face of a stator of the electric machine. In some embodiments, the spray bar may be positioned axially between the rear face of the stator and a torque converter housing. One or more nozzles of the spray bar are configured to direct a coolant between adjacent back irons of the stator, onto end windings of the stator, or both. Actively cooling the stator allows the electric machine to operate at higher torques and speeds, thereby increasing performance.

Hybrid drive unit and drive train for a motor vehicle

A hybrid drive unit (HY, G) for a motor vehicle includes a housing (GG), in which a torque converter (TC) and an electric machine (EM) are accommodated. The electric machine (EM) and the torque converter (TC) are arranged directly next to each other such that the electric machine (EM) is arranged at a first face end (TC1) of the torque converter housing (TCG). An oil guide shell (LS) at least partially encompasses a section of the torque converter (TC). The oil guide shell (LS) has an L-shaped cross-section including a first section (LS1) and a second section (LS2) and is arranged in such that the first section (LS1) partially encompasses a second face end (TC2) of the torque converter housing (TCG) and the second section (LS2) partially encompasses a circumferential surface of the torque converter housing (TCG).

Transmission system

A transmission system suitable for operation with a drive machine includes an input shaft for a drive power, at least one output shaft for outputting drive power, a power-split transmission section having at least one variable transmission branch and a mechanical transmission branch, a manual transmission, a transmission system controller, and at least one first and second electric machine for generator and motor operation. The electric machines are electrically connected to one another. The drive power is divided up and conducted by the mechanical and variable transmission branch. An input-coupled, magnetically electric epicyclic gear stage brings together the variable transmission branch and mechanical transmission branch, and is activated by the second electric machine such that the output shaft of the transmission system rotates counter to a direction of rotation at the input shaft to provide a forward and reverse operation of the transmission system.

Transmission system

A transmission system suitable for operation with a drive machine includes an input shaft for a drive power, at least one output shaft for outputting drive power, a power-split transmission section having at least one variable transmission branch and a mechanical transmission branch, a manual transmission, a transmission system controller, and at least one first and second electric machine for generator and motor operation. The electric machines are electrically connected to one another. The drive power is divided up and conducted by the mechanical and variable transmission branch. An input-coupled, magnetically electric epicyclic gear stage brings together the variable transmission branch and mechanical transmission branch, and is activated by the second electric machine such that the output shaft of the transmission system rotates counter to a direction of rotation at the input shaft to provide a forward and reverse operation of the transmission system.

Electric drive axle system with removable planetary gear assembly

Methods and systems for an electric drive axle of a vehicle are provided. An electric drive axle system includes, in one example, a gear train configured to rotationally attach to an electric motor-generator. The gear train includes an output shaft rotationally coupled to a first planetary gear assembly axially offset from an input shaft rotationally coupled to the electric motor-generator, the first planetary gear assembly configured to removably couple to a differential arranged co-axial with an axle.

Multi-functional electromechanical device for a mild hybrid system including an internal combustion engine, with or without use of a gearbox
11541741 · 2023-01-03 · ·

The present invention relates to the field of electromechanical equipment for use in the vehicular field. More specifically, it relates to a selector, doser and transmitter of torque and power between one or more engines and one or more final transmission shafts. Applied for example on a vehicle without a gearbox, the new mechanism allows for selection of the ratio between the speed of rotation of one or more driving sources (such as an internal combustion engine drive shaft) and the final transmission shaft. In a preferred configuration, this selection is controlled electronically, managing the broad scope of possibilities provided by the mechanical configuration of this mechanism to dose the torque and power and regulate the rpm of the driving sources, in a hybrid motorization system.

Multi-functional electromechanical device for a mild hybrid system including an internal combustion engine, with or without use of a gearbox
11541741 · 2023-01-03 · ·

The present invention relates to the field of electromechanical equipment for use in the vehicular field. More specifically, it relates to a selector, doser and transmitter of torque and power between one or more engines and one or more final transmission shafts. Applied for example on a vehicle without a gearbox, the new mechanism allows for selection of the ratio between the speed of rotation of one or more driving sources (such as an internal combustion engine drive shaft) and the final transmission shaft. In a preferred configuration, this selection is controlled electronically, managing the broad scope of possibilities provided by the mechanical configuration of this mechanism to dose the torque and power and regulate the rpm of the driving sources, in a hybrid motorization system.

Hybrid vehicle

In a hybrid vehicle, when a required driving force is equal to or smaller than a first upper limit driving force, a control device sets a target driving force to the required driving force. When the required driving force is larger than the first upper limit driving force, the control device sets a target compensation power of a power storage device, based on a difference between the required driving force and the first upper limit driving force. The control device sets a second upper limit driving force of a driveshaft when an upper limit power is output from an engine and the power storage device is charged or discharged with a power based on the target compensation power. The control device sets a target driving force to the smaller between the required driving force and the second upper limit driving force. This configuration suppresses deterioration of the driver's drive feeling.

POWERTRAIN FOR A MILD HYBRID VEHICLE AND VEHICLE COMPRISING THE SAME
20220410690 · 2022-12-29 · ·

A powertrain includes an engine; a driveline including a gearbox having an input shaft connected to the engine, an output shaft to be connected to driving wheels of the vehicle and a countershaft for transmitting a rotation of the input shaft to the output shaft which can be coupled to the input shaft; an electric machine; a gear reduction mechanism having a free wheel and at least three separate and rotatable junction elements, the rotational speeds of the junction elements being interdependent but not having a fixed ratio relative to one another:a first junction element that is connected to the electric machine; a second junction element that is connectable to the free wheel; a third junction element that is connected to the countershaft. The torque ratio between the third junction element and the first junction element can be selected from at least two different ratios.

POWERTRAIN FOR A MILD HYBRID VEHICLE AND VEHICLE COMPRISING THE SAME
20220410690 · 2022-12-29 · ·

A powertrain includes an engine; a driveline including a gearbox having an input shaft connected to the engine, an output shaft to be connected to driving wheels of the vehicle and a countershaft for transmitting a rotation of the input shaft to the output shaft which can be coupled to the input shaft; an electric machine; a gear reduction mechanism having a free wheel and at least three separate and rotatable junction elements, the rotational speeds of the junction elements being interdependent but not having a fixed ratio relative to one another:a first junction element that is connected to the electric machine; a second junction element that is connectable to the free wheel; a third junction element that is connected to the countershaft. The torque ratio between the third junction element and the first junction element can be selected from at least two different ratios.