A drive torque transfer case is provided. The transfer case includes an input shaft, an output shaft, a gear assembly coupled to the input shaft, and a range clutch assembly coupled to the output shaft. The range clutch assembly includes a clutch member and a multi-piston actuator configured to receive a pressurized transmission fluid for selectively axially translating the clutch member to engage a component of the gear assembly for transmitting a drive torque from the input shaft to the output shaft. The multi-piston actuator includes an internal piston having a first annular surface area A1 and a third annular surface area A3, and an external piston having a second annular surface area A2 and a fourth annular surface area A4. The A1 and A2 are in hydraulic communication with a first hydraulic chamber, and A3 and A4 are in hydraulic communication with a second hydraulic chamber.

In an all-wheel drive arrangement with low input torque especially for the skid-steer loaders controlled by a control unit, made up of battery, frequency converter, electric joystick and/or electro-hydraulic switchgear, both sides of the vehicle control include at least two wheels, each wheel connected to a planetary gearing. The gearing equipped with the infinite gear member (e.g. belt, chain) transfers the torque from the electric motor to each wheel on one side of the vehicle controlled, whereby the planetary gear directly drives the particular wheel.

A method of controlling a drive axle system. The drive axle system may include first and second drive axle assemblies. A drive axle assembly may be disconnected by operating a wheel end disconnect to discontinue transmission of torque between a wheel assembly and a differential and by discontinuing the transmission of torque to the differential.

A power transmitting component that includes a clutch, a valve and a ball ramp mechanism. The clutch has a hub, a housing, a clutch pack and an apply plate. The clutch pack has sets of friction plates that are mounted to the hub and the housing. The valve includes a valve element, which is received in a bore in the hub, an inlet and an outlet. The ball ramp mechanism has first and second ball ramp rings and is operable for selectively translating the apply plate to compress the friction plates against the housing as well as for translating the valve element to open the valve. The second ball ramp ring is coupled to the hub for rotation therewith. The first ball ramp ring is rotatable relative to the second ball ramp ring.

This disclosure provides an electric actuator and a rotation control mechanism. The electric actuator includes: a motor; a speed reduction mechanism; an output part; and a rotation detection device. The output part extends in an axial direction and is disposed on one side in the axial direction with respect to a motor shaft of the motor. The rotation detection device has: a magnet that is fixed to the output part and extends in a circumferential direction of the output part; and a rotation sensor that faces the magnet in the axial direction or in a radial direction. The magnet has multiple magnetic poles disposed in the circumferential direction. At least one magnetic pole of the magnet is disposed at a predetermined angular position with respect to an angle reference position of the output part in a rotation direction.

A transfer case comprises a primary output shaft, and a secondary output shaft selectively coupleable to the primary output shaft with a plate clutch to transfer torque therebetween. The plate clutch includes a housing, a plurality of interleaved plates that are engaged alternatingly with the primary output shaft and the housing to rotate therewith, and an apply plate non-selectively coupled to the primary output shaft to rotate therewith. The apply plate is moveable axially along the primary output shaft into a first configuration in which the apply plate is positively coupled to the housing to rotate therewith, a second configuration in which the apply plate rotates independent of the housing, and a third configuration in which the apply plate compresses the interleaved plates to form a friction coupling between the primary output shaft and the housing.

A dual drive gear of an actuation assembly for a transfer case includes an annular disk, a dual drive gear hub, and a sense plate. The annular disk has an inner periphery and an outer periphery. The outer periphery defines a plurality of teeth projecting radially outward. The dual drive gear hub is attached to the inner periphery of the annular disk and has an inner surface that defines a bore extending through a center of the dual drive gear. The dual drive gear hub includes a pair of curved walls projecting from a first axial end face of the annular disk. The sense plate projects from a second axial end face of the annular disk opposite of the first axial end face and includes a plurality of curved wall sections. The annular disk, the dual drive gear hub, and the sense plate are formed together as a single piece.

A number of variations may include a product comprising an output shaft having a radial flange comprising a plurality of teeth; a range shifter operatively connected to the output shaft constructed and arranged to selectively shift a vehicle between a low range, high range, and neutral mode; a mode shifter operatively connected to the output shaft constructed and arranged to shift the vehicle between a four-wheel and two-wheel drive mode; a dual drive gear operatively attached to the output shaft between the range shifter and the mode shifter constructed and arranged so that rotation of the dual drive gear drives the range shifter and the mode shifter; and at least one plunger radially displaced around the output shaft which is actuated by the dual drive gear to engage a slot between the plurality of teeth on the output shaft to prevent rotation of the shaft during a range shift.

A speed reducing device includes a motor and a speed reducing mechanism. The motor includes a stator portion and a rotor portion. The rotor portion includes a first eccentric ring and a second eccentric ring. The speed reducing mechanism is partially accommodated within the rotor portion. The speed reducing mechanism includes a first roller assembly, a second roller assembly, a third roller assembly, a first cycloid disc set and a second cycloid disc set. The first roller assembly includes at least one first roller. The second roller assembly includes at least one second roller. The third roller assembly includes an output shaft and at least one third roller. The first cycloid disc set is mounted around the output shaft and disposed within the first eccentric ring. The second cycloid disc set is mounted around the output shaft and disposed within the second eccentric ring.

A method of controlling a drive axle system. The drive axle system may include first and second drive axle assemblies. A drive axle assembly may be disconnected by operating a wheel end disconnect to discontinue transmission of torque between a wheel assembly and a differential and by discontinuing the transmission of torque to the differential.