An automobile structural member being a hollow automobile structural member having: a top wall part; a bottom wall part facing the top wall part; and a pair of heightwise wall parts that connect to the top wall part and the bottom wall part, the automobile structural member including a first corrugated reinforcing member being inside the automobile structural member, wherein: a bottom portion and a top portion of the first corrugated reinforcing member extend in a direction from the top wall part toward the bottom wall part; and the bottom portion of the first corrugated reinforcing member is joined to an inner surface of the heightwise wall part of either of a pair of the heightwise wall parts.

A cross member for a bumper beam includes an outer beam, an inner reinforcement element extending inside at least a part of the outer beam inner volume and comprising at least two reinforcement ribs protruding towards the front beam wall, the reinforcement ribs being connected together at least at their back end, opposite to the front beam wall, by an upper transversal branch and a lower transversal branch, the upper and lower transversal branches being attached respectively to the upper and lower beam flanges of the outer beam, wherein each reinforcement rib abuts the front beam wall and the length of the upper transversal branch is less than the length of the upper beam wall and the length of the lower transversal branch is less than the length of the lower beam wall, the lengths being measured in the longitudinal direction.

An energy absorbing device includes a composite or metallic component having greater than or equal to three walls forming a component channel with a longitudinal length and a polymeric component. The polymeric component has a honeycomb structure with two or more walls defining honeycomb tubes and supported within the component channel with the honeycomb tubes stacked transversely along the longitudinal length of the component channel. Ends of the honeycomb tubes abut the composite or metal component. The composite or metal component, or the polymeric component, has a bending stiffness greater than a bending stiffness of the honeycomb structure. Rocker assemblies and vehicle bodies are also described.

A bumper reinforcement includes a front wall, a rear wall disposed behind the front wall, at least one horizontal wall connecting the front wall and the rear wall, and a cutout in the at least one horizontal wall. The cutout extends laterally inward from a lateral end of the at least one horizontal wall. The cutout divides a lateral end portion of the bumper reinforcement between a front end portion located in front of the cutout and a rear end portion located behind the cutout. The front end portion includes a protruded portion which is bent rearward to be tilted with respect to the rear wall and protrudes laterally outward further than a lateral end of the rear end portion.

A vehicle bumper assembly includes a first energy absorbing member extending in a lateral direction of a vehicle. A reinforcement member extends in the lateral direction of the vehicle and is connected to the first energy absorbing member. A second energy absorbing member is connected to the reinforcement member. The second energy absorbing member includes a first bracket member configured to be connected to a vehicle body structure of the vehicle. A retaining member extends outwardly from the first bracket member. The retaining member has a first portion having a substantially constant first height and a second portion having a second height less than the first height. At least one first compression member is movably disposed in the retaining member. The at least one first compression member is configured to move through the retaining member responsive to an impact event.

A polymer spacer element for absorbing impact for an engine-powered vehicle includes an open front extremity and a rear extremity, and a honeycomb structure having channels made in a single piece and at least three channels each of which extends from the first open front extremity towards the second rear extremity. In addition, each channel of the channels is tapered from the first open front extremity towards the second rear extremity or vice-versa and presents an inner rake angle. In addition, each channel includes an elevation and a transversal section having a polygon shape that is regular or irregular, in which the transversal section has an equivalent lateral dimension equal to a diameter of a circumference having minimum diameter which circumscribes the transversal section of each corresponding channel. Each channel presents a ratio between the elevation and the transversal dimension which is lower than or equal to three.

A cross member for a bumper beam includes an outer beam, an inner reinforcement element extending inside at least a part of the outer beam inner volume and comprising at least two reinforcement ribs protruding towards the front beam wall, the reinforcement ribs being connected together at least at their back end, opposite to the front beam wall, by an upper transversal branch and a lower transversal branch, the upper and lower transversal branches being attached respectively to the upper and lower beam flanges of the outer beam, wherein each reinforcement rib abuts the front beam wall and the length of the upper transversal branch is less than the length of the upper beam wall and the length of the lower transversal branch is less than the length of the lower beam wall, the lengths being measured in the longitudinal direction.

A bumper cross member designed as a hollow chamber profile for a motor vehicle having an upper component and a lower component joined to the upper component. Both components are each designed as a half shell having two legs spaced apart from one another and a web connecting the legs. An insert plate is joined to the legs of the half shells. The insert plate is arranged between the joints of the legs of the half shells facing toward one another and bridges the joint spacing between the legs of the two half shells.

A vehicle bumper assembly (12) that includes a first energy absorbing member (22), a second energy absorbing member (24) and a vehicle facia member (26). The first energy absorbing member (22) is made of non-expanded polypropylene and is configured to directly attach to a vehicle body structure (14). The second energy absorbing member (24) is made of expanded polypropylene and is directly attached to a portion of the first energy absorbing member (22) spaced apart from the vehicle body structure (14). The vehicle facia member (26) is shaped and contoured for a predetermined vehicle body style. Further, the vehicle facia member (26) is configured to attach to the vehicle body structure (14). The vehicle facia member (26) covers and at least partially conceals the first energy absorbing member (22) and the second energy absorbing member (24).

This disclosure details overmolded vehicle sheet metal structures that included integrated attachments for achieving part integration. An exemplary sheet metal structure includes a sheet metal panel, a reinforcing structure molded on the sheet metal panel, and an integrally molded attachment structure formed within the reinforcing structure. In some embodiments, the integrally molded attachment structure may include a nut, a bracket, or both. An additional vehicle component may be attached to the sheet metal panel via the integrally molded attachment structure. The sheet metal structure may be formed in a single shot injection molding process.