A vehicle includes: a bumper assembly defining opposite lateral ends and an overall width extending therebetween, the bumper assembly defining a recessed area located between the opposite lateral ends thereof; an electronic sensor supported by the bumper assembly in cantilevered relation; and an energy absorber positioned within the recessed area to protect the electronic sensor and reduce dislocation of the electronic sensor by absorbing energy resulting from an impact between the vehicle and an external object. The energy absorber defines opposite lateral ends and an overall width extending therebetween less than that the overall width of the bumper assembly such that the opposite lateral ends of the energy absorber are spaced inwardly from the opposite lateral ends of the bumper assembly.

A self-diagnosing sensor system for a vehicle is provided. The vehicle has a bumper with fascia material. The sensor system includes an elongated, deflectable cable disposed in the bumper generally adjacent to the fascia material. A tensioning and sensing unit is coupled to each end of the cable and fixed to the vehicle. Each unit includes a tension sensor electrically connected with an ECU of the vehicle such that the ECU receives signals from the tension sensors regarding tension in the cable, indicative of 1) whether the bumper has been impacted based on deflection of the cable from a sensing position, or 2) whether damage to the cable or a tensioning and sensing unit has occurred.

A structural component, in particular for a vehicle, includes a beam and at least one energy absorption device which is disposed on a portion of the outer surface of the beam. The beam is profiled and has at least one inner chamber.

A vehicle front structure includes a crash box and an absorber. The crash box is provided between a front end of a front side member extending in a vehicle front-rear direction, and a bumper reinforcement extending in a vehicle width direction. The absorber is provided forward of the bumper reinforcement in the vehicle front-rear direction and extends in the vehicle width direction. In the vehicle width direction, an outer end of the crash box in the vehicle width direction is positioned outward of an outer end of the bumper reinforcement in the vehicle width direction, and in the vehicle width direction, an outer end of the absorber in the vehicle width direction is positioned outward of the outer end of the bumper reinforcement in the vehicle width direction.

A vehicle includes: a bumper beam; an electronic sensor that is fixed in relation to the bumper beam; and an energy absorber that is connected to the bumper beam in general alignment with the electronic sensor. The energy absorber is configured and positioned to protect the electronic sensor and reduce dislocation of the electronic sensor by absorbing energy resulting from a low-force impact between the vehicle and an external object (e.g., another vehicle). The energy absorber may be provided in the front and/or rear-ends of the vehicle, and, in certain embodiments, may be connected to an end face of the bumper beam (e.g., to a front face or a rear face of the bumper beam) such that the energy absorber is positioned outwardly (e.g., forwardly or rearwardly) of the electronic sensor along a length of the vehicle.

A plastic article is recited having a plastic shell including walls defining a cavity. Within the cavity is an in-situ foam core including expanded polymer beads. A layer of the expanded polymer beads includes a layer of distorted beads adjacent to the walls. The in-situ foam core has a thermal bond to the walls.

A vehicle includes: a bumper beam; an electronic sensor that is fixed in relation to the bumper beam; and an energy absorber that is connected to the bumper beam in general alignment with the electronic sensor. The energy absorber is configured and positioned to protect the electronic sensor and reduce dislocation of the electronic sensor by absorbing energy resulting from a low-force impact between the vehicle and an external object (e.g., another vehicle). The energy absorber may be provided in the front and/or rear-ends of the vehicle, and, in certain embodiments, may be connected to an end face of the bumper beam (e.g., to a front face or a rear face of the bumper beam) such that the energy absorber is positioned outwardly (e.g., forwardly or rearwardly) of the electronic sensor along a length of the vehicle.

A vehicle bumper assembly (12) that includes a first energy absorbing member (22), a second energy absorbing member (24) and a vehicle facia member (26). The first energy absorbing member (22) is made of non-expanded polypropylene and is configured to directly attach to a vehicle body structure (14). The second energy absorbing member (24) is made of expanded polypropylene and is directly attached to a portion of the first energy absorbing member (22) spaced apart from the vehicle body structure (14). The vehicle facia member (26) is shaped and contoured for a predetermined vehicle body style. Further, the vehicle facia member (26) is configured to attach to the vehicle body structure (14). The vehicle facia member (26) covers and at least partially conceals the first energy absorbing member (22) and the second energy absorbing member (24).

A vehicle includes a bumper assembly including a bumper reinforcement beam extending generally in a vehicle lateral direction. A bumper beam contact component is located above the bumper reinforcement beam in a vehicle vertical direction. An upper energy absorbing structure is located at a top surface of the bumper reinforcement beam and between the bumper beam contact component and the bumper reinforcement beam.

An apparatus for outputting a virtual engine sound includes: an output device that outputs the virtual engine sound; a bumper beam connected to a rear surface of the output device; and a bumper foam connected to the output device and the bumper beam while opening left and right side surfaces of the output device. The apparatus for outputting a virtual engine sound may improve a virtual engine sound output efficiency by utilizing a sound pressure radiated from a side surface of the virtual engine sound output device.