A fly-by-wire (FBW) servo actuator may be used for primary flight control for an aircraft. The FBW servo actuator may have an inner output shaft coupled to an output arm that actuates a control surface of the aircraft. A first differential and a second differential may be coupled to the output shaft via a first outer shaft and a second outer shaft, respectively. Two inputs may be provided to each of the two differentials, and each input may be driven by a distinct motor. Thus, if one of the motors fails, the other motors may allow for uninterrupted operation of the servo actuator. The differentials may comprise harmonic gears driven by the two inputs. The inputs may be applied to a wave generator and a circular spline of the harmonic gear, and a flex spline of the harmonic gear may drive the outer shaft.

A three-dimensional directional control assembly for a dual-mode aircraft, wherein the aircraft is capable of vertical and forward thrust. The assembly comprising a support structure, wherein the support structure is coupled to a dual-mode aircraft. The assembly further comprises a control stick coupled to support structure, wherein the control stick having a length and radius is configured to be manipulated along a plurality of axes, wherein the manipulation of the control stick produces an electronic signal. The assembly further comprises a first interface device disposed on the control stick configured to receive an interaction and enable a thrust element to spin as a function of the interaction. The assembly further comprises a second interface device, wherein the second interface is configured to receive an interaction and disable the thrust element as a function of the interaction.

A system of fall back flight control configured for use in electric aircraft includes an input control configured to receive a pilot input and generate a control datum. System includes a flight controller communicatively coupled to the input control and configured to receive the control datum and generate an output datum. The system includes the actuator having a primary mode in which the actuator is configured to move the at least a portion of the electric aircraft as a function of the output datum and a fall back mode in which the actuator is configured to move the at least a portion of the aircraft as a function of the control datum. The actuator configured to receive the control datum, receive the output datum, detect a loss of communication with the flight controller, and select the fall back mode as a function of the detection.

An actuator system for a flight control surface of an aerial vehicle includes a differential gear set having a first sun gear, a second sun gear and at least one planet gear to directly drive the flight control surface. The actuator system includes a first electric servomotor coupled to the aerial vehicle, and the first electric servomotor drives the first sun gear to drive the at least one planet gear. The actuator system includes a second electric servomotor coupled to the aerial vehicle, and the second electric servomotor drives the second sun gear to drive the at least one planet gear such that the first electric servomotor and the second electric servomotor cooperate to rotate the flight control surface relative to the aerial vehicle by producing a single rotary output.

The present invention is directed to systems and methods for redundant flight control configured for use in an aircraft. More specifically, a system is provided that includes a plurality of actuators that are configured to move a flight component of an aircraft such that one actuator is configured to move the flight component if the other actuator fails to move the flight component upon receipt of an attitude command from a pilot control.

Distributed trailing edge actuation systems and methods for aircraft are described herein. An example aircraft includes a wing, a flap coupled to the wing, the flap movable between a stowed position and a deployed position, and a distributed trailing edge (DTE) actuation system including a flap actuator coupled to the wing to move the flap. The flap actuator includes an integrated hydraulic powered actuator and electric powered actuator. The flap actuator is operable in a hydraulic powered mode in which the hydraulic powered actuator is activated to move the flap, an electric powered mode in which the electric powered actuator is activated to move the flap, and a hybrid mode in which the hydraulic powered actuator and the electric powered actuator are activated simultaneously to move the flap.

In an embodiment, an aircraft includes a pilot input device, a position sensor coupled to the pilot input device, a flight condition sensor and a flight control computer (FCC). The FCC includes a first microprocessor and a second microprocessor. The first microprocessor is configured to receive input data from the position sensor and the condition sensor and determine therefrom a first output. The second microprocessor is configured to receive input data from the position sensor and the condition sensor and determine therefrom a second output. The FCC is configured to compare the first output and the second output to yield resultant data. Responsive to a determination that the first output and the second output do not match, the FCC is configured to execute first remediation logic if the resultant data satisfies first error criteria and to execute second remediation logic if the resultant data satisfies second error criteria.

A system and method for distributed flight control configured for use in an electric vehicle wherein the system includes a flight control assembly which further includes at least a sensor electronically connected to the flight control assembly. The sensor is configured to capture at least an input datum, and at least a performance datum. The system further includes a plurality of modular flight controllers communicatively coupled to at least an actuator of a plurality of actuators, wherein each modular flight controller of the plurality of modular flight controllers is configured to the multitude of data from at least a sensor, generate an attitude control datum, determine at least an actuator instruction datum, and perform a control allocation configured for the at least a actuator from the plurality of actuators to follow as a function of the flight control assembly.

In an embodiment, a method of monitoring force equalization (FEQ) sensors on a vehicle utilizing redundant actuation systems for one or more control surfaces includes determining, via a force sensor, a first measured force applied by a first actuation system in relation to a control surface, where the control surface is redundantly serviced by a plurality of actuation systems that include the first actuation system. The method also includes updating a measured-force time series for the first actuation system with the first measured force. The method also includes determining variation in at least a portion of the measured-force time series responsive to the updating. The method also includes identifying a first static condition in the measured-force time series in response to a determination that the variation in the measured-force time series is no greater than a minimum amount of variation.

In an embodiment, a method of managing force equalization (FEQ) on a vehicle utilizing redundant actuation systems for one or more control surfaces includes determining, via a force sensor, a measured force applied by a first actuation system in relation to a control surface, where the control surface is redundantly serviced by a plurality of actuation systems. The method also includes updating a measured-force time series for the first actuation system with the measured force. The method also includes analyzing movement over at least a portion of the measured-force time series. The method also includes identifying a force-fight cycle in the measured-force time series. The method also includes indicating the force-fight cycle in cumulative force-fight cycle data for the first actuation system.