A flight module includes a rotor and a rotor carrier. The rotor carrier includes an elongate, upstanding carriage rail, a carriage supported for movement along the carriage rail, an elongate rotor arm carrying the rotor and supported atop the carriage rail for pivotation, and an elongate strut pivotally mounted between the carriage and the rotor arm. The pivotation includes pivotation between alongside the carriage rail, where the rotor arm retentively carries the rotor in a stowage position, and overhanging the carriage rail, where the rotor arm retentively carries the rotor with a skyward-facing orientation in a flight position. With movement of the carriage along the carriage rail, the strut transfers loading between the carriage and the rotor arm for pivoting the rotor arm between alongside the carriage rail and overhanging the carriage rail, and thereby carrying the rotor on the rotor arm between its stowage position and its flight position.

A flight module includes a rotor and a rotor carrier. The rotor carrier includes an elongate, upstanding carriage rail, a carriage supported for movement along the carriage rail, an elongate rotor arm carrying the rotor and supported atop the carriage rail for pivotation, and an elongate strut pivotally mounted between the carriage and the rotor arm. The pivotation includes pivotation between alongside the carriage rail, where the rotor arm retentively carries the rotor in a stowage position, and overhanging the carriage rail, where the rotor arm retentively carries the rotor with a skyward-facing orientation in a flight position. With movement of the carriage along the carriage rail, the strut transfers loading between the carriage and the rotor arm for pivoting the rotor arm between alongside the carriage rail and overhanging the carriage rail, and thereby carrying the rotor on the rotor arm between its stowage position and its flight position.

A collapsible flying device is provided having a housing including first and second housing sections forming an enclosure, and a motorized assembly that includes a drive motor and a drive shaft driven by the drive motor. The drive shaft matingly receives the first housing section and is coupled to the second housing section, wherein operation of the drive motor drives the drive shaft to move the first housing section from a closed position adjacent the second housing section to an open position spaced from the second housing section. A rotor hub is rotatingly driven by the drive motor. At least two rotor blades are coupled thereto and positioned within the enclosure in a collapsed position when the first housing section is in the closed position, and extend beyond the enclosure in an expanded position when the first housing section is in the open position.

A collapsible flying device is provided having a housing including first and second housing sections forming an enclosure, and a motorized assembly that includes a drive motor and a drive shaft driven by the drive motor. The drive shaft matingly receives the first housing section and is coupled to the second housing section, wherein operation of the drive motor drives the drive shaft to move the first housing section from a closed position adjacent the second housing section to an open position spaced from the second housing section. A rotor hub is rotatingly driven by the drive motor. At least two rotor blades are coupled thereto and positioned within the enclosure in a collapsed position when the first housing section is in the closed position, and extend beyond the enclosure in an expanded position when the first housing section is in the open position.

Systems and methods of operating a tiltrotor aircraft include providing the tiltrotor with a plurality of rotatable pylon assemblies. Each pylon assembly includes a rotor system having a plurality of rotor blades operatively coupled to a rotor mast and selectively rotatable in response to rotation of the rotor mast, a swashplate assembly operatively coupled to the plurality of rotor blades, a plurality of swashplate actuators operatively coupled to the swashplate assembly and selectively extendable and retractable to control the position and the orientation of the swashplate assembly, and a swashplate augmenting system. The swashplate augmenting system is selectively operable to cause axial translation of the swashplate actuators and swashplate assembly to augment the travel of the swashplate actuators in order to fold the plurality of rotor blades for operating the tiltrotor aircraft in an airplane forward flight mode.

Systems and methods of operating a tiltrotor aircraft include providing the tiltrotor with a plurality of rotatable pylon assemblies. Each pylon assembly includes a rotor system having a plurality of rotor blades operatively coupled to a rotor mast and selectively rotatable in response to rotation of the rotor mast, a swashplate assembly operatively coupled to the plurality of rotor blades, a plurality of swashplate actuators operatively coupled to the swashplate assembly and selectively extendable and retractable to control the position and the orientation of the swashplate assembly, and a swashplate augmenting system. The swashplate augmenting system is selectively operable to cause axial translation of the swashplate actuators and swashplate assembly to augment the travel of the swashplate actuators in order to fold the plurality of rotor blades for operating the tiltrotor aircraft in an airplane forward flight mode.

A mast lockout system for a tiltrotor aircraft having a proprotor assembly. The system includes a mast coupled to and rotatable with the proprotor assembly. A proprotor gearbox having a proprotor gearbox housing is operable to transmit torque and rotation energy to the mast. A lock assembly has first and second lock members. The first lock member is coupled to and rotatable with the mast. The second lock member is coupled to the proprotor gearbox housing. The lock assembly has a first position in which the first and second lock members are disengaged, thereby allowing rotation of the proprotor assembly. The lock assembly has a second position in which the first and second lock members are engaged, thereby preventing rotation of the proprotor assembly. The lock assembly is actuatable between the first and second positions.

A mast lockout system for a tiltrotor aircraft having a proprotor assembly. The system includes a mast coupled to and rotatable with the proprotor assembly. A proprotor gearbox having a proprotor gearbox housing is operable to transmit torque and rotation energy to the mast. A lock assembly has first and second lock members. The first lock member is coupled to and rotatable with the mast. The second lock member is coupled to the proprotor gearbox housing. The lock assembly has a first position in which the first and second lock members are disengaged, thereby allowing rotation of the proprotor assembly. The lock assembly has a second position in which the first and second lock members are engaged, thereby preventing rotation of the proprotor assembly. The lock assembly is actuatable between the first and second positions.

A rotor blade assembly of an aircraft. The rotor blade assembly includes a blade attachment assembly rotatable with respect to a rotor hub assembly of the aircraft about a blade fold axis, and a pitch control assembly. The pitch control assembly includes a horn mount attachable to the rotor hub assembly, and a teeter bar hingedly attached to the horn mount at an interface, the interface defining a pitch control fold axis. The pitch control assembly is foldable about the pitch control fold axis when the pitch control fold axis is aligned with the blade fold axis.

A method of blade fold for a tiltrotor aircraft includes configuring the tiltrotor aircraft in a flight ready position with a rotor system in an inverted-Y position, unlocking a first rotor blade of the rotor system to permit the first rotor blade to pivot relative to a yoke of the rotor system, restraining the first rotor blade to allow the first rotor blade to pivot relative to the yoke as the yoke is rotated, rotating the rotor system in a first direction so that the first rotor blade pivots closer to a second rotor blade, rotating the rotor system in a second direction to orient the rotor system into a modified inverted-Y position, unlocking a third rotor blade to allow the third rotor blade to pivot relative to the yoke as the yoke is rotated, and rotating the rotor system in the second direction so that the third rotor blade pivots closer to the second rotor blade.