A fuel cell thermal management system and method for aerodynamic vehicles (such as aircraft) having propulsion systems powered by hydrogen fuel cells. The system and method reduce the overall amount of energy required to operate a propulsion system, which in turn reduces cooling requirements and improves efficiency. A cabin air reuse system uses cabin exhaust air as input air for the fuel cell. Because the cabin exhaust air is compressed, this saves the work involved in compressing air for input to the fuel cell.

An aircraft propulsion system comprises a gas turbine engine arranged to provide propulsive thrust and a fuel cell system having an air input port, the aircraft propulsion system being configured such that air from a compressor of the gas turbine engine is provided to the air input port during operation of the aircraft propulsion system. The fuel cell system is able to provide appreciable electrical power at altitude without the need for a dedicated compressor.

An airflow exhaust system for delivering exhaust produced from a fuel cell to optimize aircraft performance. Exhaust is distributed using a conduit network and released through outlets on the aircraft skin to provide boundary layer control for the aircraft. A control system distributes exhaust for boundary layer control, actuator control, and propulsion.

An airflow exhaust system for delivering exhaust produced from a fuel cell to optimize aircraft performance. Exhaust is distributed using a conduit network and released through outlets on the aircraft skin to provide boundary layer control for the aircraft. A control system distributes exhaust for boundary layer control, actuator control, and propulsion.

A system and method for having a fuel cell wastewater balancer. The wastewater balancer includes a hydrogen tank which stores hydrogen to be consumed by a fuel cell and a ballast tank which stores wastewater produced as a biproduct of the fuel cell reaction. A controller maintains the center of gravity of an aircraft by distributing wastewater to the ballast tank as hydrogen is consumed by the fuel cell.

A component for an aircraft and an aircraft with such component. The component includes a heat source enclosed by a housing, heat exchanger, heat sink, at least one structural suspension element, and an air duct. Each structural suspension element is attached to an inner surface of the housing and supports one or more of the heat source within the housing. The heat sink is part of the housing and configured to guide air from an inside of the housing an outside of the housing. Each heat exchanger is thermally coupled to the heat source. Each heat exchanger is fluidly connected to the heat sink via an inlet line and a return line for a coolant. The air duct is configured to guide ambient air from the outside through the housing, past each of the at least one structural suspension element, and through the heat sink out of the housing.

A component for an aircraft and an aircraft with such component. The component includes a heat source enclosed by a housing, heat exchanger, heat sink, at least one structural suspension element, and an air duct. Each structural suspension element is attached to an inner surface of the housing and supports one or more of the heat source within the housing. The heat sink is part of the housing and configured to guide air from an inside of the housing an outside of the housing. Each heat exchanger is thermally coupled to the heat source. Each heat exchanger is fluidly connected to the heat sink via an inlet line and a return line for a coolant. The air duct is configured to guide ambient air from the outside through the housing, past each of the at least one structural suspension element, and through the heat sink out of the housing.

A fuel cell assembly is provided, including a fuel cell stack having a fuel cell, the fuel cell having a cathode and an anode; and a multi-gas sensor configured to sense gas composition data of a flow of output products from the cathode, gas composition data of a flow of output products from the anode, gas composition data of a fluid surrounding the fuel cell, or a combination thereof to determine fuel cell leakage diagnostic information.

A fuel cell assembly is provided, including a fuel cell stack having a fuel cell, the fuel cell having a cathode and an anode; and a multi-gas sensor configured to sense gas composition data of a flow of output products from the cathode, gas composition data of a flow of output products from the anode, gas composition data of a fluid surrounding the fuel cell, or a combination thereof to determine fuel cell leakage diagnostic information.

A propulsion unit, for an aircraft, comprising a hollow chassis with an opening at the bottom, a propulsion system comprising an electric motor with a propeller, a fuel cell, a tank and a cooling system, and one platform fastened to the chassis through said opening using fasteners and in which at least one element of the propulsion system is fastened to the platform. An aircraft with such a propulsion unit.