An example system for extraterrestrial deployment of a flexible membrane surface includes a flexible membrane having a periphery and an interior. The flexible membrane is rolled about a roll axis into a cylindrical geometric shape in an undeployed state. A payload base has extendable radial booms, wherein the distal end of each extendable radial boom is attached to the periphery of the flexible membrane and the interior of the flexible membrane is free of attachment to the extendable radial booms. The payload base and the extendable radial booms are positioned to one side of the flexible membrane along the roll axis. The extendable radial booms are configured to extend orthogonally to the roll axis from the payload base to unroll the flexible membrane about the roll axis to form the flexible membrane surface in a deployed state, wherein the roll axis is substantially orthogonal to the flexible membrane surface.

An extensible mast according to the present disclosure includes a first fiber layer made of a fiber-reinforced plastic, a second fiber layer that is arranged in contact with the first fiber layer and made of a fiber-reinforced plastic having a thermal expansion coefficient in a longitudinal direction larger than a thermal expansion coefficient in the longitudinal direction of the fiber-reinforced plastic applied to the first fiber layer, and an electric heating wire arranged on the second fiber layer. The number of times of overlapping of the electric heating wire in different layers when the first fiber layer, the second fiber layer, and the electric heating wire are wound and retracted in a roll shape is minimized. Thus, the elastic restoring force of the extensible mast can be maintained while an increase in weight and volume is suppressed.

The invention provides an extendible member (10) which is configurable between a coiled form (11) and an extended form (12). The extendible member (10) comprises: a primary member (14) comprising a sheet of material resiliently biased in a slit tube form, wherein the slit tube can be opened out at the slit to assume an open form in which it has a flattened cross section; at least one resilient secondary member (15) having first and second connections to the primary member (14) at respective different circumferential positions on the primary member (14), wherein in the extended form, the primary member (14) is in its slit tube form and the resiliency of the secondary member (15) causes at least part of the secondary member (15) to displace towards the slit in the primary member (14) to provide torsional and axial stiffness to the primary member (14), and wherein in the coiled form (11), the primary member (14) is in its open form and the secondary member (15) conforms to the flattened cross section of the primary member (149) so that primary and secondary member can be co-coiled. Corresponding methods are also provided.

A spacecraft, such as a satellite, uses a shape memory polymer actuator to deploy one or more deployable parts. The shape memory polymer actuator may be formed integrally with a deployable part and/or with a fuselage or other structure of the spacecraft, with the shape memory polymer actuator being for example a relatively thin portion of the shape memory polymer material of the integral structure. The shape memory actuator allows deployment of the deployable part(s) upon heating of the shape memory polymer material of the actuator, such as after the satellite has been launched into space. The heating may be caused by a heat source that is part of the spacecraft itself, or may be merely the result of exposing the spacecraft to solar heating after launch. The deployable part of the spacecraft may include any of a wide variety of parts that are used after launch.

A modular, lightweight, high-survivable, photovoltaic flexible blanket assembly for a space solar array is disclosed. The modular blanket is an accordion foldable or rollable flexible photovoltaic solar panel blanket assembly comprising a plurality of common photovoltaic modules spaced in an orthogonal pattern. Each module is mechanically attached with multiple low profile fasteners on their backside to an open weave mesh tensioned backplane structure. The backplane forms a tensioned dimensionally stable planar surface in the deployed configuration onto which the modules are suspended. Each module is common and comprised of a rectangular substrate that includes solar cell assemblies, circuitry, exposed electrical contacts for integration of blanket-level harnessing, and frontside and rearside shielding and coatings as required for the mission application. The blanket assembly may be dispersed with an open pattern of compliant and formable material on the backside to provide insulation against the vigorous vibration of the launch environment.

A directionally-controlled roll-out elastically deployable solar array structure is disclosed. The structure includes one or more longitudinal elastic roll out booms that may be closed section or open section to allow for efficient rolled packaging onto a lateral mandrel. A flexible photovoltaic blanket is attached to a tip structure and to a lateral base support structure, but remains uncoupled from the longitudinal booms. The solar array system may be stowed simultaneously into a rolled package comprised of the roll out booms and the flexible planar blanket together, or onto independent rolls. Alternatively, the system may be stowed by rolling the booms, and accordion Z-folding the hinged flexible photovoltaic blanket into a flat stack. Structural deployment is motivated by the elastic strain energy of the roll out booms, and several methods of deployment direction control are provided to ensure a known, controlled, and unidirectional deployment path of the elastically unrolling booms.

A retractable tape spring in-building method for a deployable structure comprising a main tape spring having an axis of deployment and of refurling substantially parallel to an unfurled axis X and comprising two ends, a secondary tape spring comprising two ends and a winding mandrel carried by a shaft parallel to an axis Z perpendicular to the axis X, the main tape spring being wound around the mandrel, a first end of the main tape spring being fixed to the mandrel, the method comprising the following steps: fixing a first end of the secondary tape spring a predefined distance away from a second end of the main tape spring, fixing a second end of the secondary tape spring on the mandrel. A deployable structure comprising a tape spring for a flexible structure is also provided.

A deployable root stiffness mechanism and method increases the bending and torsional stiffness and strength of a tubular slit boom while allowing the slit boom to be flattened and rolled to a compact stowage volume. The slit booms may be flattened and rolled into a compact cylindrical stowage volume and once released, elastically and immediately deploy from the rolled stowed configuration to the final structural tube shape. An embodiment of the disclosed apparatus comprises a base member which is engaging contact with a bottom surface of the tubular slit boom and a reaction member which translates along the base member as the tubular slit boom transitions between the storage configuration to the deployed configuration and between the deployed configuration to the storage configuration. The reaction member provides an opposing reactive force to a load conveyed through the thin-wall construction of the boom. The method provides a means for increasing the bending and torsional stiffness and strength of a tubular slit boom by reacting external loads through the boom walls into a structure which generally conforms to the shape of the boom as it is deployed.

Various embodiments provide rollable and deployable composite booms that may be used in a wide range of applications both for space and terrestrial structural solutions. Various embodiment composite booms may be bistable, i.e. having a stable strain energy minimum in the coiled configuration as well as the in the deployed configuration. In various embodiments, a boom may be fabricated by aligning two independent tape-springs front-to-front encircled by a durable seamless polymer sleeve. The durable seamless polymer sleeve may allow the two tape-springs to slide past each other during the coiling/deployment process so as to reduce, e.g., minimize, shear and its derived problems.

A dynamic flex circuit includes a plurality of hole sets arranged along the dynamic flexible circuit. The dynamic flex circuit also includes a plurality of actuator wires coupled to the dynamic flexible circuit by way of intertwining each of the plurality of actuator wires through each hole set in the plurality of hole sets arrange along the dynamic flexible circuit. Each of the plurality of actuator wires are configured to impart a motion onto the dynamic flexible circuit depending on the amount of heat applied to each of the plurality of actuator wires.