A readily combustible portion (110) includes a readily combustible exposed surface (111) that is exposed to a flow channel (CA). A combustion-resistant portion (140), which comprises a material that is more resistant to combustion than the readily combustible portion (110), covers an outer surface of the readily combustible portion (110) on the opposite side from the readily combustible exposed surface (111) in a direction orthogonal to a length direction parallel to a direction in which a hybrid rocket is propelled. The combustion-resistant portion (140) includes a thick portion (120) that serves as a stopper that prevents peeling of the readily combustible portion (110) from the combustion-resistant portion (140) in a direction from a starting end surface (100a) toward a terminating end surface (100b).

A system for launching aerospace payloads includes an unmanned modified lifting body spacecraft (100), with a payload compartment in the forward section of the spacecraft. The spacecraft is propelled by hybrid rockets clustered in the aft section of the spacecraft. Reaction control system (RCS) modules control the flight path and its associated avionics hardware and software. This system also includes a carrier aircraft (200) configured to air-launch the spacecraft. The carrier aircraft includes a flight operations control system, which monitors the spacecraft's payload and monitors and controls launch and flight operations of the spacecraft. A ground-based mission control system monitors and controls the spacecraft's payload and monitors and controls the launch and flight operations of the spacecraft.

An attitude control and thrust boosting system (100) for a space launcher is disclosed, wherein the space launcher is equipped with a rocket engine (303) provided with an exhaust nozzle. The exhaust nozzle comprises a divergent portion (302) so designed as to make a supersonic gas flow exit through an exit section defined by a given angle of divergence with respect to a longitudinal axis of the rocket engine. The attitude control and thrust boosting system (100) comprises flaps (110, 111, 112, 113) that are arranged around the exit section, are shaped so as to extend the divergent portion of the exhaust nozzle, are mechanically decoupled from said exhaust nozzle and can be actuated to take different angular positions with respect to the longitudinal axis of the rocket engine. Control means (130) are also provided to receive quantities indicative of an actual attitude of the space launcher and an ambient static pressure, and to make the flaps (110,111,112,113) take a neutral angular position where the flaps (110,111,112,113) are inclined, with respect to the longitudinal axis of the rocket engine, according to an inclination angle greater than, or equal to, the given angle of divergence, in order to control the neutral angular position taken by the flaps (110,111,112,113) according to the ambient static pressure and to make one or more flaps (110,111,112,113) take an angular position different than the neutral angular position according to the actual attitude of the space launcher and to a required attitude for said space launcher.

A rocket engine has: a combustion chamber having a chamber inlet for receiving an oxidizer and a chamber outlet for expelling combustion gases in an environment outside the combustion chamber; a manifold having a manifold inlet fluidly connectable to a source of the oxidizer and a manifold outlet; a catalyst having a catalyst inlet fluidly connected to the manifold outlet and a catalyst outlet; and an injector plate having a injector inlet fluidly connected to the catalyst outlet and an injector outlet fluidly connected to the chamber inlet.

A hybrid propulsion system includes a housing, at least two electrodes, a solid-grain fuel material, a combustion chamber, an oxidizer port, and a nozzle. The housing has a first end and a second end and defines a cavity. The electrodes extend into the cavity. The fuel material is free of an oxidizer and is positioned in the cavity. The fuel material has a combustion surface and is exposed to the electrodes. The combustion chamber is defined between the combustion surface and the second end. The oxidizer port provides a flow of oxidizer to the combustion chamber. The nozzle is positioned at the second end. Combustion of the fuel material in the combustion chamber may be dominated by radiative heat transfer. Combustion of the fuel material in the combustion chamber may generate thrust of no more than 5 N at an oxidizer flow rate of no more than 5 g/s.

A rocket engine with an improved solid fuel segment mainly comprises a combustion chamber, a solid fuel segment installed in the combustion chamber, and an oxidizer injector installed at one end of the combustion chamber. The solid fuel segment surrounds and forms a trajectory to allow the oxidizer injector to inject oxidizer into the trajectory, in particular, on the solid fuel segment is formed with a plurality of protrusions, between the each two protrusions are defined a recess, a flame holding hot-gas region is formed between the protrusion and the recess, so as to produce eddy current in the flame holding hot-gas region when the propellant mixture is burned inside the trajectory, such that the whole solid fuel segment can produce even regression rate and high combustion efficiency.

A cylindrically-shaped hybrid rocket engine solid fuel grain defines an axial combustion port. A fuel grain material comprises a compounded blend of thermoplastic fuel and aluminum. The fuel grain comprises fused stack layers, each layer comprising a plurality of fused abutting concentric beaded structures arrayed to define the combustion port; the port exhibits a rifling pattern or rifling inducing geometry along the port wall. When an oxidizer is introduced into the combustion port combustion occurs along the exposed port wall. Each beaded structure defines a geometry that increases the combustion surface area while inducing a vortex flow of oxidizer and fuel gas. As each layer ablates, an abutting layer exhibiting a similar geometry, is revealed, undergoes a gas phase change, and ablates. This process repeats and persists until oxidizer flow is terminated or the fuel grain material is exhausted. The fuel grain may be manufactured by an additive manufacturing process.

A hybrid-like liquid fuel motor (the motor) may include a port surrounded by a wall. Surrounding the wall are a plurality of chambers and segmented walls to separate the chambers. In some instances, a single helix chamber may surround the wall, and may operate similar to that of a segmental chamber. During operation of the motor, gas flows from one end of the port to another end of the port. As the walls surrounding the port begin to disintegrate, liquid fuel within chambers begins to begin to mix with the flow of gas. As the segmented walls between the chambers begin to disintegrate, liquid from the other chambers begin to mix with the flow of gas, creating a metering of the liquid fuel.

A rocket engine with an improved solid fuel segment mainly comprises a combustion chamber, a solid fuel segment installed in the combustion chamber, and an oxidizer injector installed at one end of the combustion chamber. The solid fuel segment surrounds and forms a trajectory to allow the oxidizer injector to inject oxidizer into the trajectory, in particular, on the solid fuel segment is formed with a plurality of protrusions, between the each two protrusions are defined a recess, a flame holding hot-gas region is formed between the protrusion and the recess, so as to produce eddy current in the flame holding hot-gas region when the propellant mixture is burned inside the trajectory, such that the whole solid fuel segment can produce even regression rate and high combustion efficiency.

An oxidizer injector for motor, which is mainly suitable for using in a combustion chamber, the oxidizer injector mainly comprises a body having a first runner assembly and a second runner assembly arranged along an axis, the first runner assembly injects oxidizer into the combustion chamber to form a forward swirl, and the second runner assembly injects oxidizer into the combustion chamber to form a reverse swirl, the axial torsion generated by the forward swirl and the axial torsion generated by the reverse swirl counteract each other, so as to solve the problem of axial torsion imbalance in the combustion chamber.