A stackable pancake satellite that is configured so that a plurality of the satellites can be stacked within a payload fairing of a launch vehicle. Each satellite includes sections that are folded or rotated together prior to launch, and unfolded or rotated away from each other when deployed. A first section is a satellite body having a first side that acts as a thermal radiator and a second side opposite the first side that includes an antenna. A second section includes one or more solar panels attached adjacent to the first side of the satellite body. A third section includes a splash plate reflector attached adjacent to the second side of the satellite body that reflects signals between Earth and the antenna. When deployed, the solar panels are pointed towards the Sun and the splash plate reflector directs the signals between the Earth and the antenna.

A system for producing an object is disclosed including a build device having a build area and a material bonding component to receive portions of a material that are used to produce the object, at least one gripper within the build area to contact the object to provide support and to provide for at least one of a heat sink for the object, a cold sink for the object, and electrical dissipation path from the object, and a movement mechanism to move the build device relative to the object to position the build device at a position to further produce the object. Another system and methods are also disclosed.

A satellite includes a satellite housing, a temperature sensitive component carried by the satellite housing, and a thermal radiator carried by the satellite housing. A thermal switch is movable between a coupled state and a decoupled state. In the coupled state, the temperature sensitive component and the thermal radiator are thermally coupled. In the decoupled state, the temperature sensitive component and the thermal radiator are thermally decoupled.

Methods and apparatus to methods and apparatus for performing propulsion operations using electric propulsion system are disclosed. An example launch vehicle includes a first space vehicle including a first core structure and a first electric propulsion system, and a second space vehicle including a second core structure and a second electric propulsion system, the second core structure releasably attached to the first space vehicle in a stacked configuration.

A high efficiency satellite transmitter comprises an RF amplifier chip in thermal contact with a radiant cooling element via a heat conducting element. The RF amplifier chip comprises an active layer disposed on a high thermal conductivity substrate having a thermal conductivity greater than about 1000 W/mK, maximizing heat conduction out of the RF amplifier chip and ultimately into outer space when the chip is operating within a satellite under normal transmission conditions. In one embodiment, the active layer comprises materials selected from the group consisting of GaN, InGaN, AlGaN, and InGaAlN alloys. In one embodiment, the high thermal conductivity substrate comprises synthetic diamond.

A passive thermal system for use in a satellite and other aerospace applications includes a container having a heat-pipe working fluid disposed in a first chamber and a Phase Change Material (PCM) disposed in a second chamber that substantially surrounds the first chamber. The first chamber contains a wick for transporting the heat-pipe working fluid. The exterior of the first chamber has fins, etc., that extend into the PCM for heat spreading and increased interface area.

A spacecraft includes a body, a plurality of separate units, and a first auxiliary radiator panel. The body includes a plurality of sidewalls, at least a first sidewall of the plurality of sidewalls including an outboard-facing radiator surface having optical solar reflectors disposed thereon. A first subset of the plurality of units is thermally coupled with the outboard-facing radiator surface of the first sidewall. A second subset of the plurality of units is thermally coupled with the first auxiliary radiator panel and is isolated from at least conductive thermal heat transfer with the outboard-facing radiator surface of the first sidewall. The first subset of units is spatially proximate to the second subset of units and is configured to operate in a first temperature range. The second subset of units is configured to operate in a second temperature range, the second temperature range being different from the first temperature range.

To manage propellant in a spacecraft, the method of this disclosure includes storing propellant in a tank as a mixture of liquid and gas; transferring the propellant out of the tank; converting the mixture of liquid and gas propellant into a single phase, where the single phase is either liquid or gaseous; and supplying the single phase of the propellant to a thruster.

Systems and methods are provided for protecting a temperature sensitive object. A system includes a temperature sensitive object and a thermal control material in thermal communication with the temperature sensitive object. The thermal control material has an emissivity that varies as a function of temperature, and includes a substrate comprising a first surface comprising one of a photonic crystal, a metamaterial, a metasurface, and a multilayer film, a solid state phase change material in contact with the surface, and a reflective thin film material at one of a second surface of the substrate, at a surface of the solid state phase change material, and on an opposite side of an optical cavity from the substrate.

Technique for altering a client spacecraft's rotational rate including the precise positioning of a servicing spacecraft in close proximity of a client spacecraft, alignment of a fluid release output device on the servicing spacecraft that imparts a force on the client spacecraft by means of fluid release, and subsequent use of the fluid release output device to mitigate tumbling of the client spacecraft. This allows the servicing spacecraft to slow the rotation of a tumbling client spacecraft in order to perform additional servicing operations.