A tray for holding at least one food product includes a plurality of panels extending at least partially around an interior of the tray, the plurality of panels including a bottom panel, a front panel, a back panel, and at least one side panel, a plurality of end flaps foldably connected to a respective panel of the plurality of panels and cooperating to form a rim extending outwardly from the plurality of panels, and locking features comprising at least one male locking feature extending from at least one end flap of the plurality of end flaps, the at least one male locking feature at least partially inserted through at least one female locking feature in a respective panel of the plurality of panels to reinforce the rim.

A child-resistant package comprising a tray and a sleeve. The tray is configured to be inserted into said sleeve. The tray comprises external protrusions and the sleeve comprises one or more internal protrusions and access holes. The internal protrusions are configured to engage with the external protrusions when the tray and the sleeve are in a closed position, such that the tray is substantially prevented from being taken out of the closed position without disengaging the external protrusions from the internal protrusions. Each of the access holes overlaps with an end of each of the external protrusions, such that a user may access and disengage the external protrusions from the one or more internal protrusions, such that the tray is no longer prevented from being taken out of the closed position.

A box is made by folding a sheet of material. Preferably, the box is formed by applying adhesive and folding using a machine, and a waterproof or water-resistant coating is applied to the sheet of material so that the box is configured for use as a cooler. The box includes: a storage portion, including a bottom panel, first and second end panels, and first and second side panels; four corner panels; and first and second top panels. The top panels include openings that register when the box is assembled and in a closed configuration to define an opening to be used as a handhold for gripping the box. Reinforcing panels of one of the top panels includes flaps located on an interior of the box that cover the handhold opening. The box further preferably includes a locking tab and locking panel for latching closed the top panels of the box.

The disclosed systems and methods relate to improved tamper-proof cases for securely storing and shipping products. A case can include a back panel, two sidewalls, an upper foldable section, and a lower foldable section. The features of the case can be manufactured on a single sheet of material. The upper and lower foldable sections include panels having apertures for holding the top and bottom of a product, respectively. The upper foldable section includes one or more fasteners that secures the upper foldable section to the sidewalls. Once secured, the products cannot be removed from the case without showing evidence of the removal. The case systems can also include one or more inserts, for example an upper insert and a lower insert, to provide additional structural support to the case and protection for the products stored therein.

A tray for holding at least one food product, the tray includes a plurality of panels extending at least partially around an interior of the tray, the plurality of panels including a bottom panel, a front panel, a back panel, and at least one side panel, a plurality of end flaps foldably connected to a respective panel of the plurality of panels and cooperating to form a rim extending outwardly from the plurality of panels, and reinforcement features for supporting the rim, the reinforcement features including at least one reinforcement tab extending from a respective panel of the plurality of panels and contacting a portion of a respective end flap of the plurality of end flaps.

A tray for holding at least one food product includes a plurality of panels extending at least partially around an interior of the tray, the plurality of panels including a bottom panel, a front panel, a back panel, and at least one side panel, a plurality of end flaps foldably connected to a respective panel of the plurality of panels and cooperating to form a rim extending outwardly from the plurality of panels, and locking features comprising at least one male locking feature extending from at least one end flap of the plurality of end flaps, the at least one male locking feature at least partially inserted through at least one female locking feature in a respective panel of the plurality of panels to reinforce the rim.

A method of forming a tray for holding at least one food product includes obtaining a blank having a plurality of panels including a bottom panel, a front panel, a back panel, and at least one side panel, a plurality of end flaps foldably connected to a respective panel of the plurality of panels, and reinforcement features. The method further includes folding the plurality of panels at least partially around an interior of the tray, folding the plurality of top end flaps to form a rim extending from the plurality of panels when the tray is formed from the blank, and activating the reinforcement features to maintaining an integrity of the rim such that at least one end flap of the plurality of end flaps is biased downward to maintain an outward arrangement from a respective panel of the plurality of panels.

A tray for holding at least one food product includes a plurality of panels extending at least partially around an interior of the tray, the plurality of panels including a bottom panel, a front panel, a back panel, and at least one side panel, and a plurality of end flaps including a plurality of top end flaps cooperating to form a rim extending from the plurality of panels, each top end flap of the plurality of top end flaps foldably connected to an adjacent top end flap of the plurality of top end flaps.

A cardboard lid for a container, where the cardboard lid includes side panels forming lid flanks and lid flaps connected to the side panels by lid flaps fold lines, where two of the lid flaps form a lid top panel. The cardboard lid also includes a support element structure extending away from the top panel and positioned between the side panels, whereby the lid flaps, side panels, and support element structure pertain to a single blank. Cardboard blanks for making a cardboard lid, and stacks of such blanks. Related consumer products and methods of manufacturing such consumer products.

A reinforced shipping container along with method for generating the reinforced shipping container are described herein. A digital model of the shipping container is received and simulated with an expected load. The expected load may represent an expected loading scenario for the shipping container during shipment. A reinforcement profile is determined based on stress data developed from the simulation to increase a strength-to-weight ratio of the shipping container. The reinforcement profile is used to apply a reinforcing agent to a substrate used to form the shipping container in a selective manner to reinforce regions of the shipping container that will experience stresses during shipping.