Composite pallets and methods for making and using composite pallets are disclosed. An example composite pallet may include a base layer. The base layer may include a first base board, a second base board, and a cross-member extending between the first base board and the second base board. The cross-member may include a first end region designed to be detachably coupled to the first base board, a second end region designed to be detachably coupled to the second base board, and at least one curved section positioned between the first end region and the second end region. The cross-member may include a polymer. An intermediate layer may be coupled to the base layer. The intermediate layer may include a plurality of intermediate boards. A top layer may be coupled to the intermediate layer. The top layer may include a plurality of top boards.

In one embodiment, a maintainable pallet is provided with interchangeable support structures and sensors for identifying any damage that the interchangeable support structures may experience. The maintainable pallet may include two side supports, two end supports coupled to the two side supports end-to-end to form a rectangle, a central support position between the two side supports, a plurality of top transverse support fastened onto the two side supports to form a top loading surface and the central support with two-part releasable fasteners, and two bottom transverse supports fastened to the ends of the two side supports to form a bottom surface with two-part releasable fasteners. Sensors, in some embodiments, may be embedded in the two side supports to measure, for example, acceleration, location, or other logistic information. When a damaged piece is identified, the maintainable pallet can be disassembled by unfastening the two-part releasable fasteners to remove the damaged piece; and a new interchangeable piece will replace the damaged piece.

The machine comprises a rotary feeder configured to receive the first tubular body and the second tubular body; wherein the first tubular body and the second tubular body are secured to one another separately in a single coaxial direction in the rotary feeder; and wherein the two tubular bodies make up separators of the pallets. The machine also comprises a robotic arm configured to transfer the two tubular bodies in pairs from the rotary feeder to an area above a transport table on which a first base of the pallet rests; so that one of the end portions of the second tubular body fits into an opening of the first base; wherein the robotic arm places the first tubular body around the second tubular body.

Stringers 12 for a pallet 10 constructed from corrugate are disclosed. The stringers 12 are manufactured from corrugate sheets 30 that are die cut and laminated into corrugate stringer blocks 40, in various aspects. The corrugate stringer blocks 40 include a plurality of stringers 12 connected by a shear bridge 34 die cut into the corrugate sheets 30 when forming the stringers 12 from the corrugate sheet 30 to retain the stringer 12 on the corrugate stringer block 40 until a separating force is applied to the block to separate the individual stringers 12 from the corrugate stringer block 40, in various aspects.

A pallet includes a top deck, a bottom deck and spaced apart corner support blocks coupled between corners of the top and bottom decks and forming a gap therebetween for receiving a lifting member. Each corner support block includes a single column aligned with one of the corners of the top and bottom decks, a lower ledge extending from a bottom end of the single column and defining a lower perimeter of the corner support block, and an upper ledge extending from a top end of the single column and defining an upper perimeter of the corner support block. Exposed side surfaces extend between the upper and lower ledges. The exposed side surfaces are recessed from the defined lower and upper perimeters of the corner support block so as to form a pocket for receiving an end of the lifting member to allow the pallet to be spun around.

Methods, devices, and systems for assembling a pallet are provided. In particular, a pallet is provided that is made from multiple pieces that are bent from an initial planar shape to a final shape. In some embodiments, a transverse piece locks at least one longitudinal piece in the final shape without the use of fasteners or adhesives. The resulting pallet can be loaded with materials and then maneuvered and transported using a forklift. In addition, the pieces can be made from cardboard which significantly reduces the weight of the pallet.

A pallet includes a top deck having upper tower openings therein, and a bottom deck. Spaced apart support blocks are coupled between the top and bottom decks so as to form a gap therebetween for receiving a lifting member. Each support block includes an outer wall enclosing a center area, a core structure within the center area, and an upper tower extending outwards from the core structure and into a corresponding upper tower opening in the top deck. This is to provide a shear load transfer during impact with the lifting member. First ribs are within an interior area of the upper tower.

Composite pallets and methods for making and using composite pallets are disclosed. An example composite pallet may include a plurality of base boards. The base boards may include a first resin material and a first fiber material. A plurality of support blocks may be coupled to the base boards. The support blocks may include a second resin material and an impact modifier. A plurality of intermediate boards may be coupled to the support blocks. The intermediate boards may include a third resin material and a second fiber material. One or more top end boards may be coupled to the intermediate boards. The one or more top end boards may include a fourth resin material and a third fiber material. One or more top boards may be disposed adjacent to at least one of the one or more top end boards. The one or more top boards may include a fifth resin material.

A selectively height adjustable pallet including a first member having a first outer surface and a first inner surface, a second member having a second outer surface and a second inner surface, and a plurality of selectively adjustable supports arranged between the first member and the second member. The selectively adjustable supports being operable to establish a first distance between the first inner surface and the second inner surface in a first configuration and a second distance, distinct from the first distance between the first inner surface and the second inner surface in a second configuration. At least one cross member is selectively arranged between the first inner surface and the second inner surface when the plurality of adjustable supports are in one of the first configuration and the second configuration.

A pallet includes a top deck having a rectangular shape, a bottom deck having a rectangular shape, and spaced apart corner support blocks and spaced apart intermediate support blocks coupled between the top and bottom decks and forming a gap therebetween for receiving a lifting member. Centerline markings are carried by at least one of the top deck, the bottom deck, and the corner and intermediate support blocks so as to provide a visual aid to an operator of the lifting member.