Warehouse automation and methods of controlling material flow can be used to streamline order fulfillment. For example, according to some embodiments described herein, a method includes: causing a first mobile robot to engage with and transport a mobile storage unit to a robotic picking cell, causing a second mobile robot to engage with and transport an outbound container to the robotic picking cell, and causing the picking robot to transfer a sellable unit from the mobile storage unit to the outbound container.

A rail can include first and transverse channels defined therein. A container can include a rod, a spring, a first plate assembly, and a second plate assembly. The first plate assembly can include a first transverse bearing disposed in the first transverse channel. The second plate assembly can include a second transverse bearing disposed in the second transverse channel. A robotic assembly can include a robotic arm. The robotic arm can include opposing grips defining a grip space therebetween. A processing system including one or more processors can be configured to, via the robotic assembly: align the grip space with the container rod; drive the rod against the spring; allow the spring to relax and thereby separate the first plate assembly from the second plate assembly; position the rod such that the first transverse bearing and the second transverse bearing are simultaneously withdrawn from the first and second transverse channels.

An inventory management system includes pick stations, automated vehicles having an onboard power source, a first drive system configured to horizontally displace the vehicle, a second drive system configured to vertically displace the vehicle along a guide system, and a platform for supporting an item during displacement of the vehicle. A first plurality of storage locations store inventory items at a first zone of vehicle operation and a second plurality of storage areas store inventory items at a second zone of vehicle operation. A first pick station is closer to the first storage locations than to the second storage locations, Vehicles are configured to transfer a selected item from one of the second plurality of storage locations to the first pick station or to transfer the selected item from the second plurality of storage locations to the first plurality of storage locations.

A rail can include an entry portion, an exit portion, and a middle portion disposed between the entry and exit portions. The middle portion can be lower than the entry and exit portions. The rail can be configured to couple with a container such that the container is movable, along the rail, from the entry portion to the exit portion. A first storage rack can be disposed on a first side of the rail middle portion and a second storage rack can be disposed on an opposing side of the rail middle portion. A processing system can be configured to: receive an order; analyze the order based on an inventory of the first storage rack and the second storage rack; and cause the container to move from the rail entry portion to the rail middle portion based on the analysis.

An operator inducted object processing system is disclosed that includes an object induction station at which objects are provided for processing, said object induction station including at least one perception unit for providing perception data regarding an object, an object processing system for receiving objects from the object induction station, said object processing system including a carrier configured for movement in a first generally horizontal direction between two mutually opposing arrays of destination locations, each of which extends along the first generally horizontal direction, and the carrier also being configured for movement in a second generally vertical direction between the two mutually opposing arrays of destination locations, each of which also extends along the second generally vertical direction, wherein the movement in the first generally horizontal direction is independent of the movement in the second generally vertical direction, and wherein the carrier is further configured for movement in mutually opposing third directions that are generally orthogonal to the first and second directions, for urging an object thereon into a first end of an adjacent selected destination location, each of the destination locations including a first end that is accessible by the carrier, and a plurality of object collection stations, each of which is associated with a second end of each of the destination locations.

System includes an article supply location including a plurality of articles, and an overhead rail network with a plurality of rail sections. A self-guided and self-propelled hanging vehicle travels in both directions along the plurality of rail sections. The hanging vehicle has a first position in which a carrier containing at least one selected article is engaged with the hanging vehicle and a second position in which the carrier is detached from the hanging vehicle. The system further includes a controller. The controller determines a first delivery location among a plurality of delivery locations to deliver, with the hanging vehicle, the selected article based on a destination determined for the selected article. The controller further directs delivery of the carrier at the first delivery location by manipulation of the hanging vehicle from the first position to the second position.

A system and method are disclosed relating to an automated store or system including an automated fulfillment section having a storage structure for storing fungible and/or non-fungible goods. The fungible and/or non-fungible goods may be retrieved from storage in response to a customer order. The system and method of the present technology allows retrieved fungible and/or non-fungible goods to be sorted and packed in accordance with stored customer preferences.

A robotic system is disclosed that include an articulated arm and a first perception system for inspecting an object, as well as a plurality of additional perception systems, each of which is arranged to be directed toward a common area in which an object may be positioned by the robotic arm such that a plurality of views within the common area may be obtained by the plurality of additional perception systems.

A material handling system having object handling and transportation devices and method of receiving objects into a warehouse having a material handling system includes scanning a machine readable code of an incoming load forming at least a portion of an order and comparing the machine readable code with an order file listing objects on the incoming load. For each object on the load, object data including a 3D image and product code of the object removed from the incoming load is received with an image capture station and reconciled with the order file. Each object is identified by comparing the 3D image of the object captured with the image capture station with the 3D images in the database. The material handling system is controlled as a function of the identity of the objects being handled and transported by the material handling system.

Examples provide a system for decanting items from a set of cases into a set of storage totes in preparation for induction into an automated tote storage device. A set of robotic decanting devices includes at least one robotic de-palletizing device configured to remove a selected case comprising a set of items from a pallet at a de-palletizing station. A stationary robotic case opener device opens each case as it moves along a conveyor device. A set of sensor devices scans cases and/or contents of cases to identify each item removed from each case. A stationary robotic picker device removes each item from each case and places each item into an appropriate destination tote. A robotic tote transfer device moves the destination tote to an induction point of the storage device. A decant manager component updates inventory to include items placed into each tote inducted into the storage device.