Various embodiments described herein relate to controlling a conveyor that comprises at least a first zone that is upstream of a second zone. A second control module associated with the second zone receives a first signal from a first control module associated with the first zone.

The first signal indicates that one of a first article that has an irregular boundary or a second article that has a regular boundary exits from the first zone. The second control module controls the second drive assembly and a second brake assembly based on the indication by the first signal.

A material handling system for singulation of items is described. The material handling system can include, a singulation conveyor with a mechanical actuator. The mechanical actuator can be configured to manipulate an item on the singulation conveyor. Further, the material handling system can comprise a sensing unit comprising an imaging device that can be configured to capture an image of a zone of a singulation conveyor. Further, the material handling system can have a control unit that can be configured to classify, based on a classification model and the image, the item into a category. The category can be indicative of an orientation of the item with respect to another item and a conveying surface of the singulation conveyor. Further, the control unit can be configured to, generate instructions to cause actuation of a mechanical actuator to perform a singulation action based on the classification associated with the item.

A material handling system for singulation of items is described. The material handling system can include, a singulation conveyor with a mechanical actuator. The mechanical actuator can be configured to manipulate an item on the singulation conveyor. Further, the material handling system can comprise a sensing unit comprising an imaging device that can be configured to capture an image of a zone of a singulation conveyor. Further, the material handling system can have a control unit that can be configured to classify, based on a classification model and the image, the item into a category. The category can be indicative of an orientation of the item with respect to another item and a conveying surface of the singulation conveyor. Further, the control unit can be configured to, generate instructions to cause actuation of a mechanical actuator to perform a singulation action based on the classification associated with the item.

An automated system for singulating items is provided. The automated system includes a singulation apparatus. The singulation apparatus includes multiple conveyor modules and a vertical frame structure. Each of the multiple conveyor modules has an identical physical structure. The vertical frame structure provides multiple horizontal mounting locations, each at a different height along the vertical frame structure. Each of the conveyor modules is mounted to a different one of the multiple horizontal mounting locations.

A multi-belt conveyor is described. The multi-belt conveyor comprises a base assembly comprising a base frame that extends along a length of the multi-belt conveyor. Further, the multi-belt conveyor comprises a conveyor bed having a plurality of cartridges positioned adjacently to each other and mounted to the base frame. In this regard, each cartridge of the plurality of cartridges comprises a set of conveyor belts configured to move in a direction along the conveyor bed at a defined speed. Further, in accordance with some example embodiments, a cartridge of the plurality of cartridges is configured to be removed from the conveyor bed without removing an adjacent cartridge from the plurality of cartridges. Further, each cartridge of the multi-belt conveyor comprises an actuation assembly comprising: a drive pulley, a roller-slider bed comprising a plurality of rollers, and the set of conveyor belts mounted around the roller-slider bed and the drive pulley.

Various embodiments described herein relate to controlling an accumulation conveyor that comprises at least a first zone that is upstream of a second zone and the second zone that is upstream of a third zone. A second control module associated with the second zone receives a third feedback signal, indicating that a third sensor is blocked, from a third control module associated with the third zone. The second control module sets a second drive assembly associated with the second zone to a disengaged state, and receives a first signal from a first control module associated with the first zone. The first signal indicates that one of a first article having an irregular boundary or a second article having a regular boundary exits from the first zone. The second control module controls the second drive assembly and a second brake assembly based on the indication by the first signal.

According to one aspect of the present invention, an accumulation module for a product delivery system includes an input shaft configured to receive an external drive force. A transfer shaft reverses an operation of the external drive force to define a reversing drive force. An output shaft receives the reversing drive force. An accumulation belt is operated by the reversing drive force. The accumulation belt operates in opposition to the external drive force.

A control system for an automated singulation system is provided. The control system detects a presence of a first item on a first conveyor and detects a presence of a second item on a second conveyor while the first item is present on the first conveyor. The second conveyor transfers items onto the first conveyor and is at a lower height than the second conveyor. The first conveyor is oriented perpendicularly with respect to the second conveyor. In response to detecting the presence of the second item, a location of the first item along a length of the first conveyor is determined. The first conveyor and the second conveyor are controlled based at least on the location of the first item.

A transfer conveyor for food process lines has an endless conveyor belt characterized by an upper, food-product carrying run and a lower, return run. The upper, food-product carrying run defines a transit plane. The upper, food-product carrying run also extends between an intake end and a discharge end. The upper, food-product carrying run furthermore has a first pleat below the transit plane proximate the intake end and a second spaced-away pleat below the transit plane proximate the discharge end. These spaced-away pleats partitioning the upper, food-product carrying run into an intake-end span and a discharge-end span cooperatively flanking a mid-span. Wherein the transfer conveyor additionally includes one scale servicing the intake-end span of the upper, food-product carrying run and another scale servicing the discharge-end span.

The buffering device serves to temporarily accept products from a product flow in the event of a downstream disruption obstructing the product flow and to deliver the accepted products after the disruption has been eliminated. As conveyor it uses an endless flat top chain, which passes through several loops formed by horizontal deflections in an upper and a lower level. The deflections are arranged in an alternately fixed and horizontally displaceable manner, such that the lengths of the loops are variable.