A system for managing parcel flow includes: an upstream conveyor for receiving and conveying a bulk flow of parcels; and a damming conveyor positioned to receive parcels offloaded from the upstream conveyor. The system may also include: a destacking conveyor positioned to receive parcels offloaded from the damming conveyor and configured to separate vertically stacked parcels; and a downstream conveyor positioned to receive parcels offloaded from the destacking conveyor. The damming conveyor can be selectively activated and deactivated to offload parcels in discrete batches, instead of a continuous flow. Selective activation and deactivation of the damming conveyor and/or destacking conveyor can be based on instructions communicated from a control subsystem in accordance in a prearranged sequence or based on data from one or more sensors configured to acquire data corresponding to the positioning of parcels within the system.

A control system for an automated singulation system is provided. The control system detects a presence of a first item on a first conveyor and detects a presence of a second item on a second conveyor while the first item is present on the first conveyor. The second conveyor transfers items onto the first conveyor and is at a lower height than the second conveyor. The first conveyor is oriented perpendicularly with respect to the second conveyor. In response to detecting the presence of the second item, a location of the first item along a length of the first conveyor is determined. The first conveyor and the second conveyor are controlled based at least on the location of the first item.

A control system for an automated singulation system is provided. The control system detects a presence of a first item on a first conveyor and detects a presence of a second item on a second conveyor while the first item is present on the first conveyor. The second conveyor transfers items onto the first conveyor and is at a lower height than the second conveyor. The first conveyor is oriented perpendicularly with respect to the second conveyor. In response to detecting the presence of the second item, a location of the first item along a length of the first conveyor is determined. The first conveyor and the second conveyor are controlled based at least on the location of the first item.

A system, and associated method, for launching and delivering separated food product in organized groups to a robotized packaging station for the product. The system initiates the delivery via a metered hopper of food product delivering the product to a launch V-belt that aligns the product end to end. A successive singulator belt, positioned adjacent to and receiving product from the launch belt, further organizes the product into a single file alignment. An optional separator belt may follow the singulator belt to create gaps between successive product units. The product is then delivered to a pick belt for product to be provided to the packaging robot. The system product information is from a single (per product delivery line) sensor, enabling integrated end-to-end control from hopper to robot, and a nearly continuous motion of said pick belt.

The dynamic package sortation device includes a track for handling a plurality of packages is provided. At least one conveyor extends away from the track towards at least two shipping containers. The at least one conveyor is extendable and retractable for dispensing the packages into a first shipping container of the at least two shipping containers and a second condition for dispensing the packages into a second shipping container of the at least two shipping containers. A controller is provided for providing an instruction to move the at least one conveyor between the first condition and the second condition based on a trigger.

The dynamic package sortation device includes a track for handling a plurality of packages is provided. At least one conveyor extends away from the track towards at least two shipping containers. The at least one conveyor is extendable and retractable for dispensing the packages into a first shipping container of the at least two shipping containers and a second condition for dispensing the packages into a second shipping container of the at least two shipping containers. A controller is provided for providing an instruction to move the at least one conveyor between the first condition and the second condition based on a trigger.

A parcel processing system and related process. The parcel processing system includes a bulk transport conveyor (702), a multi-stage bulk transport accumulator (701), a singulator (710), and a control system. A process includes receiving a bulk flow of parcels (720) at a bulk transport conveyor (702) to be transported from the bulk transport conveyor (702) through a multi-stage bulk transport accumulator (701) to a singulator (710), determining a speed setting of the singulator (710), operating a first stage (708) of the multi-stage bulk transport accumulator (701) according to the speed setting of the singulator (710), operating a second stage (706) of the multi-stage bulk transport accumulator (701) according to a fill state of the first stage (708) of the multi-stage bulk transport accumulator (701), and operating the bulk transport conveyor (702) according to a fill state of the immediate downstream stage of the multi-stage bulk transport accumulator (701).

A parcel processing system and related process. The parcel processing system includes a bulk transport conveyor (702), a multi-stage bulk transport accumulator (701), a singulator (710), and a control system. A process includes receiving a bulk flow of parcels (720) at a bulk transport conveyor (702) to be transported from the bulk transport conveyor (702) through a multi-stage bulk transport accumulator (701) to a singulator (710), determining a speed setting of the singulator (710), operating a first stage (708) of the multi-stage bulk transport accumulator (701) according to the speed setting of the singulator (710), operating a second stage (706) of the multi-stage bulk transport accumulator (701) according to a fill state of the first stage (708) of the multi-stage bulk transport accumulator (701), and operating the bulk transport conveyor (702) according to a fill state of the immediate downstream stage of the multi-stage bulk transport accumulator (701).

Additional automation in the form of a profile singulator for singulating profiles is proposed which includes: a first conveying device for feeding the profiles in a disorderly state over a first conveying section, a conveyor roller for unraveling the large quantity of fed profiles into individual profiles, wherein the conveyor roller is situated downstream from the first conveying device in the direction of transport. The profiles can be limp, flexible, or semi-flexible; moreover, they can have or not have a carrier.

Additional automation in the form of a profile singulator for singulating profiles is proposed which includes: a first conveying device for feeding the profiles in a disorderly state over a first conveying section, a conveyor roller for unraveling the large quantity of fed profiles into individual profiles, wherein the conveyor roller is situated downstream from the first conveying device in the direction of transport. The profiles can be limp, flexible, or semi-flexible; moreover, they can have or not have a carrier.