Sorting system for sorting products as well as method for application thereof. The sorting system comprises a central control system and a number of combinations of an elongated carrying body and a pusher body. The carrying bodies extend parallel to each other and are each configured for carrying a product to be sorted. The sorting system further comprises a displacing device for moving the combinations. Each combination is further provided with a further displacing device that is provided with an on-board driving device for moving the pusher body in a sorting direction along the carrying body for pushing a product carried by the carrying body off of the carrying body with the pusher body, as well as with an on-board control system that is configured for receiving destination data emanating from the central control system and for driving the on-board driving device hereto. The sorting system further comprises a distance-determining device that is configured for determining a distance parameter that is related to the, or at least a, distance between a pusher body and a product to be sorted and for sending the distance parameter to the on-board control system. The on-board control system is configured for controlling the on-board driving device of the combination on the basis of this distance data.

Systems and methods are provided for conveyor operation and maintenance that employ one or both of a “smart shoe” technology where one or more conveyor shoes incorporate features, such as an RFID tag, and a “missing pin detection” technology where one or more pin components of conveyor shoes incorporate features, such as an RFID tag, allowing selective wireless tracking and identification capability. A conveyor system comprises a shoe management system allowing interactions directly with one or more RFID readers, which can detect, store and/or monitor information associated with “smart shoe” and/or “missing pin detection” RFID tags, where interface between this application and the reader can be implemented via a socket interface. System and method also or optionally provide for unique slat installation and removal.

A mechanically locking diverter utilizes a rotational actuator to translate a pin, thereby moving a diverter flipper between a divert position and a non-divert position. The diverter flipper moves a roller attached to a pin attached to a shoe that translates along a slat. A divert rail system for an automated sortation machine has a generally longitudinal main rail, a plurality of generally transverse slats, a plurality of shoes, each shoe being configured to travel along a corresponding slat, each slat terminating in a side wall, the divert rail system including a plurality of divert rails branching off from the main rail, each divert rail forming an angle of about 21 degrees or more with the main rail and terminating at and end, such that the divert rail does not curve back toward the longitudinal direction, wherein the length of each divert rail is selected, such that the each shoe travels transversely past the end of the divert rail and stops at a transverse stopping position that is at least 1.5 inches away from the side wall of the slat.

A shoe sorter is described. The shoe sorter can include a switch plate that supports movement of a shoe pin of a pusher shoe, a finger, and an actuation arm. In some examples, the finger can be configured to be moved in a first direction in response to a portion of the shoe pin contacting a portion of the finger. The actuation arm can be pivotably engaged to the finger so that a movement of the finger in the first direction can cause a movement of the actuation arm in a second direction. In this regard, the actuation arm in the second direction can cause a change in a signal outputted by the photoelectric sensor coupled to the shoe sorter. This change in the signal can be used by a processor to determine that the shoe pin is misaligned.

A positive displacement sorter and method of diverting articles includes a conveying surface configured to convey articles in a longitudinal direction and at least one diagonal take-away lane, extending diagonally from the conveying surface to receive articles being diverted from said conveying surface. A plurality of pushers are configured to move together in a lateral direction in order to displace an item on the conveying surface to the diagonal take-away lane. A rotational system is configured to rotate a leading portion of a diverted article in the direction of the take-away lane. A belt drive system is provided for driving live roller conveyors about a curved section of a roller conveyor of the sorter. The drive belt is guided along a single conical drive plane that maintains the orientation of the drive belt relative to the single conical drive plane and limits twisting and stress in the drive belt.

A container sorting system can receive a container on a conveyance surface and convey the container in a conveyance direction. A linear induction motor positioned relative to the conveyance surface (e.g., below) can generate a magnetic field that causes movement of a shoe coupled to the conveyance surface. The shoe can move relative to the conveyance surface and engage the container to change the movement direction of the container. The movement direction of the container can be changed to move the container off of the conveyance surface.

Systems and methods are provided for conveyor operation and maintenance that employ one or both of a “smart shoe” technology where one or more conveyor shoes incorporate features, such as an RFID tag, and a “missing pin detection” technology where one or more pin components of conveyor shoes incorporate features, such as an RFID tag, allowing selective wireless tracking and identification capability. A conveyor system comprises a shoe management system allowing interactions directly with one or more RFID readers, which can detect, store and/or monitor information associated with “smart shoe” and/or “missing pin detection” RFID tags, where interface between this application and the reader can be implemented via a socket interface. An open platform communications (OPC) wrapper can be created around the interface so that a Human Machine Interface (HMI) could interact directly with shoe management system.

A sorting/handling system for sorting/handling parcels or packets comprises a primary conveyor for conveying the packets in series around a looped path, at least one platform secondary conveyor fed by the primary conveyor and having a throughput rate lower than that of the primary conveyor, and a transfer unit for transfer between the primary conveyor and the secondary conveyor, which transfer unit comprises n chutes into which the packets coming from the primary conveyor fall by gravity so as to be received at the outlets on n parallel channels of an accumulation zone having movable barriers. Downstream from the accumulation zone, the system further comprises mechanical members for putting the packets into series by spacing them apart at a constant pitch, and then for transferring them to free platforms of the secondary conveyor at a rate of one packet per platform.

A sorting/handling system for sorting/handling parcels or packets (P) comprises a tray conveyor (1) and a loading unit (3) for loading packets onto the trays of the conveyor, which loading unit comprises a plurality of pusher shoes (5) mounted to slide on a slat conveyor and spaced apart in pairs with uniform spacing, said pusher shoes being guided in a rail (8) forming a cam for injecting the packets onto the trays of the tray conveyor.

An installation for sorting articles comprises a carousel sorting conveyor having transport bins, an article feed magazine in which articles stored loosely are put into series and then injected one-by-one into the transport bins of the conveyor by an injection device, and a monitoring and control unit that acts on the bins so as to open each of them over a receptacle that corresponds to a delivery address of the article, the injection device comprising piston pushers and a system of sensors being provided to generate data representative of an outline of the article seen in plan so as to enable the data processing unit to detect inappropriate positioning of the article before it is injected into a bin, and, in such a situation, direct the improperly positioned article towards a reject receptacle.