A method and system for producing fried food pieces with reduced oil content is disclosed. The food pieces are immersion fried in hot oil at a first temperature to an intermediate moisture content, and finish fried at a second, higher oil temperature to a final moisture content.

Systems, devices, and methods are directed to automated preparation of food or consumable items, such as for preparation of fried foods. An example cooking apparatus may include processing devices for the consumable items. In some examples, a robot arm is provided that extends from a moveable base. Locators may define a relative position of the moveable base relative to processing device(s) of the cooking apparatus, such that the robot arm is configured to determine robot arm movements to move the consumable items to and from the processing device(s). In some examples, one or more zones may be used to detect movement near a robot arm, with one or more restrictions being placed upon robot arm and/or base movement in response. In some examples, a cooking apparatus provides automated transport of food ingredients for preparation of food or other consumable items.

A breadcrumb mix that successfully provides high-quality breaded and cooked food with good appearance and texture is provided. The breadcrumb mix comprises a breadcrumb modifier containing from 20 to 90 mass % of a protein material, from 1 to 60 mass % of a thickener, and from 0.1 to 5 mass % of an oil or fat. The breadcrumb mix comprises from 5 to 40 parts by mass of the breadcrumb modifier relative to 100 parts by mass of breadcrumbs.

An apparatus for frying snack foods, the apparatus including a fryer having a tubular frying section with inlet and outlet ends, the outlet end downstream relative to the inlet end. An oil supply system for supplying oil to the inlet end. A food input at the inlet end adapted to introduce pre-fried snack food pieces into a flow of oil at the inlet end. A food output at, or downstream of, the outlet end adapted to separate fried snack food pieces from the flow of oil. An oil flow accelerator accelerating oil flow from the inlet end to the outlet end thereby conveying the snack food pieces, immersed in the oil, from the inlet end to the outlet end during a frying process. Also disclosed is a method of frying snack foods.

A system for cooking pieces of protein may include a batter applicator that receives a batter made from high-gluten flour and coats the batter on pieces of protein, a thermoforming packaging machine that receives the pieces of protein coated with the batter from the batter applicator and seals the pieces of protein in plastic pouches, and a heating unit that receives the plastic pouches from the thermoforming packaging machine and cooks the battered protein in the plastic pouches. A method for cooking pieces of protein may include coating a batter made from high-gluten flour on the pieces of protein; sealing the pieces of protein coated with the batter in plastic pouches; and cooking the battered protein in the plastic pouches to make cooked, battered protein pieces in which the batter is tacky after cooking. The cooked protein pieces may be removed from the plastic pouches, breaded, and flash fried.

The present invention provides a process for preparing a vegetarian burger comprising the step of mixing hydrated TVP pieces with methyl cellulose, plant protein concentrate, fat, water and defibrillated hydrated texturized fibrous vegetable protein material to produce a vegetarian dough.

The invention relates to a minced meat analogue comprising hydrated TVP chunks and hydrated TVP microfibers.

Starch-based extruded food products and methods for manufacturing starch-based extruded food products, such as snacks, are disclosed. For example, a starch-based dough may be extruded, cut, and cooked to form a starch-based extruded food product with a rigid extruded body. The cooking process may include baking and/or frying the cut extrusion. The rigid extruded body of the starch-based extruded food product is made up of bodies or segments coupled at joints. The rigid extruded bodies are configured such that bodies of the rigid extruded body may be broken off or separated at the joints to be consumed.

A fryer and method for cooking food products is provided that automates the movement of baskets carrying the food products. The fryer includes a cooking chamber with a heating element located therein for heating cooking medium in the cooking chamber. The fryer also includes at least one vertical transport assembly that selectively engages with and moves the basket vertically into and out of the cooking medium. A horizontal transport assembly selectively engages with and moves the basket horizontally between different positions. The horizontal transport assembly hands off the basket to and from the vertical transport assembly, and first and second hooks on the horizontal transport assembly engage with front and rear receiving mechanisms on the basket to continuously maintain at least two points of contact with the basket. This allows for controlled pivotal movements of the basket when food products are to be added or removed from the basket.

A machine for cooking a food item having at least a first portion and a second portion can include a vessel sized and shaped to receive a frying medium, the vessel having an entrance region and an exit region, a frame that coupleably receives the vessel, and a submerger system that submerges the food item to cook at least the first and the second portions. Related apparatuses, systems, and methods are also provided.