Systems and methods for producing sprouted popcorn kernels are provided, which can be popped into sprouted popped popcorn having unique organoleptic qualities. In an embodiment, a system incorporates a germination unit having one or more sensors to track the germination progress of unsprouted popcorn kernels and to automatically transition sprouted popcorn kernels to a drying process to provide dried sprouted popcorn kernels suitable for popping as a ready to eat product or for packaging for consumer popping preparation. The system promotes the preparation of commercial scale sprouted popcorn kernels through tracking of moisture content of the popcorn kernels through one or more processes of sprouted popcorn kernel production.

A swollen composition contains a starch derived from pulse and/or cereal and satisfies the following conditions (1) to (5). (1) Starch content is not less than 3 mass % in terms of moistened mass. (2) Moisture content based on dry weight is less than 150 mass %. (3) Dietary fiber content is not less than 3.0 mass % in terms of moistened mass. (4) When at least one frozen section A of the composition obtained under specific conditions is observed, a ratio of a weighted average area with respect to a weighted average perimeter length in void regions of an area of not less than 10,000 ?m.sup.2 with respect to a composition cross-section image area, is not less than 100. (5) A ratio of value ? to value ? is not less than 0.3.

Nutritious granular materials of fine particle sizes agglomerated within versatile micropellets are useful for inserting significant amounts of nutritious properties into snack foods. Expandable micropellet-containing formulations provide for introduction of fine particle ingredients such as proteins, minerals and other components or desirable nutrients into food processing lines not typically amenable to the fine particle sizes. Micropellet-containing formulations may consist entirely of micropellets, or may contain an expandable starch such as, for example, corn meal, sheeted doughs, and expanded collet products onto which the micropellets may be basted.

Nutritious granular materials of fine particle sizes agglomerated within versatile micropellets are useful for inserting significant amounts of nutritious properties into snack foods. Expandable micropellet-containing formulations provide for introduction of fine particle ingredients such as proteins, minerals and other components or desirable nutrients into food processing lines not typically amenable to the fine particle sizes. Micropellet-containing formulations may consist entirely of micropellets, or may contain an expandable starch such as, for example, corn meal, sheeted doughs, and expanded collet products onto which the micropellets may be basted.

A method of cooking a snack food, the method comprising the steps of: a. providing a bed comprising a plurality of particles, wherein the particles are composed of, comprise or consist of a material which is magnetic and/or electroconductive; b. heating the particles in the bed to form a cooking medium in the form of a heated bed of particles, wherein in step b the particles are heated at least partially by electromagnetic induction; c. providing a plurality of snack food precursor elements in the cooking medium thereby to cook the elements to form a plurality of cooked snack food pieces, wherein the heated particles transfer heat into the elements by thermal conduction; and d. separating the plurality of snack food pieces and the cooking medium.

A method of cooking a snack food, the method comprising the steps of: a. providing a bed comprising a plurality of particles; b. heating and moving the particles in the bed to form a mobile cooking medium in the form of a heated, mobile bed of particles; c. providing a plurality of snack food precursor elements in the cooking medium thereby to cook the snack food precursor elements to form a plurality of cooked snack food pieces, wherein the heated, mobile particles transfer heat into the snack food precursor elements by thermal conduction; and d. separating the plurality of snack food pieces and the cooking medium.

Described are food products including doughs, extrudates, and finished food products derived therefrom, that contain zein protein, e.g., zein protein ingredient, wherein the zein protein improves processing or textural characteristics of the food product.

Described are food products including doughs, extrudates, and finished food products derived therefrom, that contain zein protein, e.g., zein protein ingredient, wherein the zein protein improves processing or textural characteristics of the food product.

Popcorn machines having process chambers of increasing volume, and associated systems and methods of operation are disclosed herein. In one embodiment, a popcorn machine includes a tube, a heating element positioned to heat the tube, and an auger positioned at least partially within the tube. The auger can include a central portion extending along a longitudinal axis from a first end to a second end. The central portion decreases in diameter from the first end to the second end, and the central portion and the tube at least partially define an annular popping chamber that increases in volume from the first end toward the second end. A flight extends around the central portion in a helical pattern between the central portion and an inner wall of the tube. In operation, the auger rotates about the longitudinal axis to move ingredients through the heated tube via the flight.

Popcorn machines having process chambers of increasing volume, and associated systems and methods of operation are disclosed herein. In one embodiment, a popcorn machine includes a tube, a heating element positioned to heat the tube, and an auger positioned at least partially within the tube. The auger can include a central portion extending along a longitudinal axis from a first end to a second end. The central portion decreases in diameter from the first end to the second end, and the central portion and the tube at least partially define an annular popping chamber that increases in volume from the first end toward the second end. A flight extends around the central portion in a helical pattern between the central portion and an inner wall of the tube. In operation, the auger rotates about the longitudinal axis to move ingredients through the heated tube via the flight.