A web cutting system is provided for use with a single transfer insert placement mechanism having at least one puck for transferring a discrete web and a continuous web feeding mechanism for feeding a continuous web wherein first and second rollers having substantially parallel axes and being aligned with one another form a nip at their juncture, an anvil is attached to one roller, a die is attached to the other roller, a vacuum source is coupled to one of the rollers, a plurality of vacuum apertures is formed in the same roller. One of the rollers is positioned adjacent to the single transfer insert placement mechanism and to the continuous web feeding mechanism. The continuous web is applied to one roller and at least one discrete web is transferred from the puck to the same roller after which a die cutting process of the webs occurs at the nip.

A continuous motion induction sealer rotary die and vacuum conveyor operates by pulling film thorough a rotary die assembly comprising a die and anvil geared together to rotate against each other cutting film patches from the film and securing them to the anvil surface via a vacuum pressure. The anvil then continues rotating to deposit the film patches onto a vacuum conveyor releasing the anvil vacuum to facilitate the transfer. The vacuum conveyor then conveys the film patches to an induction seal head and directs air pressure under the patch to transfer it to the induction seal head which secures the film patch via vacuum pressure while transferring and sealing the film patch to a container.

A web cutting system is provided for use with a single transfer insert placement mechanism having at least one puck for transferring a discrete web and a continuous web feeding mechanism for feeding a continuous web wherein first and second rollers having substantially parallel axes and being aligned with one another form a nip at their juncture, an anvil is attached to one roller, a die is attached to the other roller, a vacuum source is coupled to one of the rollers, a plurality of vacuum apertures is formed in the same roller. One of the rollers is positioned adjacent to the single transfer insert placement mechanism and to the continuous web feeding mechanism. The continuous web is applied to one roller and at least one discrete web is transferred from the puck to the same roller after which a die cutting process of the webs occurs at the nip.

Systems and methods utilizing stationary and/or moveable cutting components provide limited interference with web processing operations, such as pad spin and pitch alteration. Heat, laser, fluid, or mechanical cutting operations may be used, including respectively, a heated element (e.g., wire, ribbon, bar, or embossing or perforating element) that may be triggered inductively, water or steam jets, or improved knife/anvil cooperation.

An apparatus and method is provided for single transfer insert placement. The apparatus receives continuous web material and cuts a discrete section or pad from the web. The pad is then supported on a single transfer surface. The single transfer surface then may spin the supported pad to a desired angle and provide the pad to a receiving surface at a desired interval. The web material can be cut to different insert lengths and the placement location varied.

A web cutting system is provided for use with a single transfer insert placement mechanism having at least one puck for transferring a discrete web and a continuous web feeding mechanism for feeding a continuous web wherein first and second rollers having substantially parallel axes and being aligned with one another form a nip at their juncture, an anvil is attached to one roller, a die is attached to the other roller, a vacuum source is coupled to one of the rollers, a plurality of vacuum apertures is formed in the same roller. One of the rollers is positioned adjacent to the single transfer insert placement mechanism and to the continuous web feeding mechanism. The continuous web is applied to one roller and at least one discrete web is transferred from the puck to the same roller after which a die cutting process of the webs occurs at the nip.

A drum assembly for processing a moving web of material is disclosed. The drum assembly has an outer drum with an axis of rotation and a plurality of support members on which cut patches of the moving web of material are supported as the drum rotates together with said support members about said axis. A cam is disposed within the outer drum and the support members and the cam cooperate with each other as the outer drum rotates relative to the cam to move the support members in an axial direction to alter the spacing between cut web patches on said support members.

Systems and methods utilizing stationary and/or moveable cutting components provide limited interference with web processing operations, such as pad spin and pitch alteration. Heat, laser, fluid, or mechanical cutting operations may be used, including respectively, a heated element (e.g., wire, ribbon, bar, or embossing or perforating element) that may be triggered inductively, water or steam jets, or improved knife/anvil cooperation.

A sheet handling apparatus comprising a rotary drum having an outer peripheral wall with perforations, and a number of separate chambers, a suction system for controlling a flow of air through the perforations, thereby to attract sheets to the peripheral wall of the drum, and a stationary shutter member for blocking the flow of air through the perforations when they pass through a predetermined angular range. The number of separate chambers extend in axial direction and are distributed over the periphery of the drum. A disk-shaped manifold at the first axial end of the drum is co-rotatably with the drum. The manifold forms a number of radial channels each connected to one of said chambers and having an opening at a radially inward end of each channel. The stationary shutter member is arranged for blocking an opening of a channel to block air flow from a radially inward end of a channel.

An apparatus and method is provided for single transfer insert placement. The apparatus receives continuous web material and cuts a discrete section or pad from the web. The pad is then supported on a single transfer surface. The single transfer surface then may spin the supported pad to a desired angle and provide the pad to a receiving surface at a desired interval. The web material can be cut to different insert lengths and the placement location varied.