A system and method of packing an order. A first sequence of bins corresponding to orders is transported on a first conveyor to a packing station. A case for each order is constructed by a case forming system, the case forming system able to construct cases from blanks of various sizes. The cases are transported from the case construction apparatus to the packing station in a second sequence, wherein the sequential order of the cases corresponds to the bins in the first sequence. The bin in the first sequence are brought to the packing station with the cases in the second sequence.

A feeding unit to feed blanks in a packer machine having: a frame; a hopper for holding a stack of blanks, supported by the frame, and having a pick-up opening, through which one blank at a time can be retrieved from the stack; and a conveyor, supported by the frame, which moves the blanks along a moving path ending in the hopper. The feeding unit can be adjusted by a format change operation to accommodate blacks of different formats by changing the feeding unit from a first configuration for containing a first format of blanks, to a second configuration for containing a second format of blanks, different from the first format. The hopper has a reference element, which, in use, is placed in contact with the stack of blanks to establish reference positions for the blanks relative to the frame that do not move due to a format change operation.

A system and method of packing an order. A first sequence of bins corresponding to orders is transported on a first conveyor to a packing station. A case for each order is constructed by a case forming system, the case forming system able to construct cases from blanks of various sizes. The cases are transported from the case construction apparatus to the packing station in a second sequence, wherein the sequential order of the cases corresponds to the bins in the first sequence. The bin in the first sequence are brought to the packing station with the cases in the second sequence.

In erecting a carton from a knock-down carton blank, the blank is placed on a base of a bed of a shuttle such that a bottom side panel of the blank abuts the base. The bottom side panel of the blank is then gripped with a gripper of the base and a top side panel of the blank is raised while advancing the shuttle in a horizontal direction so as to open said knock-down carton blank into a carton sleeve.

A vacuum belt conveyor sequentially delivers sheet articles to a digital printer. The sheets are held in position by vacuum on the underside of the sheets through apertures in the belts and covered by the sheets. A plurality of independent plenums on the underside of the belt have chambers respectively communicating with rows of apertures extending along the belt. Vacuum is selectively applied from a manifold only to the plenum chambers that supply apertures that are covered by the sheets so that the ink from the printer will not be directed from its intended position on the sheet by vacuum from adjacent uncovered belt apertures. The sheets are fed to the conveyor in synchronism with the conveyor speed by a timed feeder so that the sheets are carried by the conveyor with a predetermined gap between the sheets and no belt apertures in the gap. A sensor counts the apertures in the belt and activates the feeder at predetermined time intervals.

In erecting a carton from a knock-down carton blank, the blank is placed on a base of a bed of a shuttle such that a bottom side panel of the blank abuts the base. The bottom side panel of the blank is then gripped with a gripper of the base and a top side panel of the blank is raised while advancing the shuttle in a horizontal direction so as to open said knock-down carton blank into a carton sleeve.

A device (110) for sampling sheet elements (20) in a sorting unit (100) comprises: transport means (111, 112) defining a plane (P0) and able to move (A) a sheet element (20) longitudinally upstream to downstream, an axis (R1) situated at the level of the transport means (111, 112) and extending transversely, a diversion part (113) rotatable about the axis (R1) and having at least one end (114) so that during the rotation of the diversion part (113) through a first angular sector (S1) the horizontal projection of the end (114) remains below the plane (P0) and during the rotation through a second angular sector (S2) complementary to the first angular sector the horizontal projection of the end (114) moves above the plane (P0) so as to divert a sheet element (20) in a direction different from the plane (P0) and thus to sample the sheet element (20).

An improved elastomer covered feed roll assembly (32R) for use in a feed/pull roll set combination (36) in a sheet finishing machine (12) comprises a roll core (50) having a cylindrical surface (60) with multiple longitudinally spaced and circumferentially offset elongated keyways (80, 82, 84, 86) each configured as a locking slot. Multiple replaceable flexible feed cover sections (52, 54, 56) each incorporating a flexible backing (120) and an elastomeric layer or coating (122) are removably mounted on the roll core by locking components (74, 76) on opposite ends (70, 72) of each of said replaceable flexible feed cover sections, the locking components of each replaceable flexible feed cover section engaging a locking slot (80, 82, 84, 86) corresponding to the feed cover section. The keyways draw together the opposite ends (70, 72) of corresponding cover sections to form corresponding end joints (96, 98, 100).

A self-contained no-feed-roll computer controlled corrugated board or paperboard sheet feeder apparatus 200 is configured to upgrade an installed corrugated board processing machine (e.g., 10) and includes a feed table surface 210 for boards (e.g., 2) having drive wheels (222W, 224W, 226W) in an initial variable velocity zone 220 which drives the board in a first motion profile through a first vacuum zone, and a second velocity zone 230 which then drives the board in a second motion profile through a second vacuum zone Retrofittable sheet feeder 200 also includes a controller 300 configured to receive predetermined velocity signals from the host machine 10 and generate (i) a first initial variable velocity control signal for initial variable velocity zone 220 and (ii) a second velocity control signal for second velocity zone 230 in response.

A magazine for bundles of blanks includes a vertical channel configured for inserting and extracting bundles of blanks and a succession of groups of supporting parts distributed along the channel. The supporting parts are configured to support the underside of a respective bundle of blanks. More specifically, each supporting part is movable between an extracted position, where it projects from the channel, towards the inside of the channel, to intercept a bundle that is moving down along the channel and to provide a steady support for the bundle, and a retracted position, where the supporting part is aligned or recessed with respect to the channel to allow the bundle to move along the channel towards a portion under the supporting part. The magazine also includes, for each supporting part, an actuating device configured to promote the passage of the supporting part from the retracted position to the extracted position and controllable by an operator, preferably manually.