A reactive tether spool comprises a drum, a signal cable, a drum actuator, a tension sensor, and a controller. The signal cable transports power and a control signal to a UAV. A controller receives a tension measurement from the tension sensor and controls the drum actuator to maintain a determined tension on the signal cable while performing at least one of the following: dispensing the signal cable; holding the signal cable steady; and collecting the signal cable.

A small-footprint level wind system enabling a winch to accept and operate tension members of differing sizes, simplifying the system, and reducing the system weight. Comprising an elongate support, a leadscrew, a guide substantially supported by the support, the guide adapted to accept a tension member. The guide designed to move along the support and to transfer tension member forces onto the support. Further comprising a motor, adapted to apply a motive onto the leadscrew, a shuttle connected the guide and leadscrew and adapted to transfer the motive force to the guide, moving the guide along the support. In many embodiments more than one component share the same longitudinal axis. Another aspect is providing direct tension member metering and load sensing within the guide. Another embodiment provides a load-bearing leadscrew without an additional support, instead having a direct connection between guide and leadscrew.

A small-footprint level wind system enabling a winch to accept and operate tension members of differing sizes, simplifying the system, and reducing the system weight. Comprising an elongate support, a leadscrew, a guide substantially supported by the support, the guide adapted to accept a tension member. The guide designed to move along the support and to transfer tension member forces onto the support. Further comprising a motor, adapted to apply a motive onto the leadscrew, a shuttle connected the guide and leadscrew and adapted to transfer the motive force to the guide, moving the guide along the support. In many embodiments more than one component share the same longitudinal axis. Another aspect is providing direct tension member metering and load sensing within the guide. Another embodiment provides a load-bearing leadscrew without an additional support, instead having a direct connection between guide and leadscrew.

Systems, devices, and assemblies for providing winch freewheel functionality and maintaining tension in a winch line of a winch system. An operator input is detected using at least one sensor. The operator input is associated with an operator pulling on the winch line and a pay-out function of a winch motor of the winch system is controlled based on the operator input.

A cable tension overload fuse assembly is configured to couple together a structural support cable operatively coupled to a structural support, and a net barrier cable supporting barrier netting. The cable tension overload fuse assembly includes a mechanical fuse and a rescue cable coupled to the structural support cable and the net barrier cable. The mechanical fuse is configured to break upon exertion of a predetermined force to allow the net barrier cable to sag to reduce forces transmitted to the structural support and prevent damage to it, while the rescue cable continues to couple together the structural support cable and the net barrier cable to prevent the net barrier and/or net barrier or net barrier cable from falling completely to the ground without the structural support cable and cable tension overload fuse assembly.

A system for controlling a winch assembly having a hydraulic motor, a drum, a cable, and a cable tension sensor. A controller is configured to access a winch load threshold defining a hold zone and a reel zone, and one of the hold zone and the reel zone including loads greater than the winch load threshold and another of the hold zone and the reel zone including loads less than the winch load threshold. The controller is further configured to determine whether the winch assembly is operating within the hold zone or the reel zone, and generate a zero flow command while the winch assembly is operating within the hold zone to prevent rotation of the hydraulic winch motor, and generate a pressure differential command while the rotatable winch drum is operating within the reel zone to permit rotation of the hydraulic winch motor.

A system for controlling a winch assembly having a hydraulic motor, a drum, a cable, and a cable tension sensor. A controller is configured to access a winch load threshold defining a hold zone and a reel zone, and one of the hold zone and the reel zone including loads greater than the winch load threshold and another of the hold zone and the reel zone including loads less than the winch load threshold. The controller is further configured to determine whether the winch assembly is operating within the hold zone or the reel zone, and generate a zero flow command while the winch assembly is operating within the hold zone to prevent rotation of the hydraulic winch motor, and generate a pressure differential command while the rotatable winch drum is operating within the reel zone to permit rotation of the hydraulic winch motor.

A control system and method for tensioning an active tether for a multirotor unmanned aerial system is provided. The control system includes a tensioning pulley and a tensioning spring. The tensioning spring is arranged to generate a variable tension force on the active tether. A transducer is connected adjacent to the tensioning spring to sense a linear displacement position of the tensioning pulley and to transmit a position signal to a controller. The position signal is proportional to the linear displacement position. A servomotor in communication with the controller receives a control signal from the controller in response to the position signal. The servomotor drives a cable reel. The cable reel is rotatably mounted in the frame for spooling the tether in response to rotation of the servomotor. The cable reel is rotated by the servomotor to maintain a predetermined tension on the tensioning spring.

A method for operating a winch system, and an arrangement including at least two electric drives each configured to operate a respective winch including a winch drum to spool a spoolable medium, and an electric motor to rotate the winch drum, each of the winches having an active state, in which the winch drum is driven according to a predetermined tension set point value, and a passive state, in which the winch drum is prevented from rotating, wherein, during a mooring of a vessel, the arrangement is configured to operate the at least two winches such that, over a period of time, each of the at least two winches is operated in its active state for a portion of the period, and each of the at least two winches is operated in its passive state for a portion of the period.

A method of spooling a crane rope (2) onto a crane drum through a crane rope spooling system (1) from a reel (31) under a predetermined back tension is described and includes the steps of: unspooling the crane rope (2) from a reel (31) and passing the crane rope through a tensioning system (10) comprising a primary back tensioner (12) and a secondary back tensioner (16); gripping the crane rope (2) within the secondary back tensioner (16) and thereby preloading the crane rope (2) with tension prior to the crane rope (2) passing through the primary back tensioner (12); and applying a predetermined back tension to the crane rope (2) with the primary back tensioner (12) as the crane rope (2) is being spooled onto the crane drum under the predetermined back tension. A crane rope spooling system (1) for spooling crane rope (2) onto a crane drum under a predetermined back tension is also described, said system (10) comprising a tensioning system (10) comprising at least a primary back tensioner (12) and a secondary back tensioner (16) and a reel (31).