A fully-integrated, flow-control module for top-fill fuel tanks is designed to operate with a fuel line attached that supplies fuel under constant pressure. A main flow control valve within the flow-control module closes automatically when the fuel tank is full, and automatically opens when the fuel level drops a certain amount below the full level. A spring-biased valve plunger of the main flow control valve has a bleed aperture that diverts a small amount of incoming fuel to a bleed path that is controlled by a fuel level float that operates on a lever arm that either opens or closes the bleed path. When closed, fuel pressure beneath the valve plunger increases sufficiently that the plunger biasing spring is able to exert a force sufficient to close the valve plunger. Bleed path control hysteresis prevents rapid cycling of the main flow control valve.

A fleet refueling silo tank system gravity feeds fuel through hoses to fleet units without requiring pressurizing pumps. Specialized valves at the fleet unit fuel tanks prevent vapor escape and admit fuel at low, gravity fed pressures. The cylindrical silo tank includes an upper, gravity feed dispensing chamber and a lower reservoir chamber. A fuel pump doubles as means for moving fuel from the reservoir chamber to the dispensing chamber and for refilling the reservoir from fuel delivery trucks. Onboard telemetry transmits fuel consumption and flow rates wirelessly to a control center where operators monitor safety parameters in real time. Stored data may be analyzed to calculate fleet unit maintenance and service intervals. A tractor trailer hauls the silo tank horizontally on roads and highways and includes a gantry and hydraulic lifts to erect the silo tank into vertical operating position supported by a built-in platform.

A fleet refueling silo tank system gravity feeds fuel through hoses to fleet units without requiring pressurizing pumps. Specialized valves at the fleet unit fuel tanks prevent vapor escape and admit fuel at low, gravity fed pressures. The cylindrical silo tank includes an upper, gravity feed dispensing chamber and a lower reservoir chamber. A fuel pump doubles as means for moving fuel from the reservoir chamber to the dispensing chamber and for refilling the reservoir from fuel delivery trucks. Onboard telemetry transmits fuel consumption and flow rates wirelessly to a control center where operators monitor safety parameters in real time. Stored data may be analyzed to calculate fleet unit maintenance and service intervals. A tractor trailer hauls the silo tank horizontally on roads and highways and includes a gantry and hydraulic lifts to erect the silo tank into vertical operating position supported by a built-in platform.

A method of delivering a fluid to a fluid consuming asset having a fluid tank is disclosed. A first tank is filled with the fluid and is fluidically coupled to a second tank which may be pressurized by a compressor. The second tank is fluidically coupled to a manifold which is in turn coupled to a fluid transporting mechanism. The fluid transporting mechanism is fluidically coupled to a hydraulic connector of a fill cap which is coupled to an opening of the fluid tank. The fluid is directed from the first tank to the second tank, the manifold, the fluid transporting mechanism, the hydraulic connector and into the fluid tank through an outlet of a probe of the fill cap.

A method of delivering a fluid to a fluid consuming asset having a fluid tank is disclosed. A first tank is filled with the fluid and is fluidically coupled to a second tank which may be pressurized by a compressor. The second tank is fluidically coupled to a manifold which is in turn coupled to a fluid transporting mechanism. The fluid transporting mechanism is fluidically coupled to a hydraulic connector of a fill cap which is coupled to an opening of the fluid tank. The fluid is directed from the first tank to the second tank, the manifold, the fluid transporting mechanism, the hydraulic connector and into the fluid tank through an outlet of a probe of the fill cap.

A method of delivering a fluid to a fluid consuming asset having a fluid tank is disclosed. A first tank is filled with the fluid and is fluidically coupled to a second tank which may be pressurized by a compressor. The second tank is fluidically coupled to a manifold which is in turn coupled to a fluid transporting mechanism. The fluid transporting mechanism is fluidically coupled to a hydraulic connector of a fill cap which is coupled to an opening of the fluid tank. The fluid is directed from the first tank to the second tank, the manifold, the fluid transporting mechanism, the hydraulic connector and into the fluid tank through an outlet of a probe of the fill cap.

A method of delivering a fluid to a fluid consuming asset having a fluid tank is disclosed. A first tank is filled with the fluid and is fluidically coupled to a second tank which may be pressurized by a compressor. The second tank is fluidically coupled to a manifold which is in turn coupled to a fluid transporting mechanism. The fluid transporting mechanism is fluidically coupled to a hydraulic connector of a fill cap which is coupled to an opening of the fluid tank. The fluid is directed from the first tank to the second tank, the manifold, the fluid transporting mechanism, the hydraulic connector and into the fluid tank through an outlet of a probe of the fill cap.

An improved fill cap for delivering a fluid from a fluid transporting mechanism to a fluid tank is disclosed. A connection plate is coupled to an opening of the fluid tank and a probe is disposed within the fluid tank and coupled to the connection plate at a first distal end. The fluid flows into the fluid tank through an outlet at a second distal end of the probe. A valve is disposed at the second distal end of the probe and is movable between an open position and a closed position to control fluid flow out of the probe outlet. An arm is coupled to the valve and moves the valve between the open and closed positions and a float is coupled to the arm that moves the arm depending on the level of fluid in the fluid tank.

An improved fill cap for delivering a fluid from a fluid transporting mechanism to a fluid tank is disclosed. A connection plate is coupled to an opening of the fluid tank and a probe is disposed within the fluid tank and coupled to the connection plate at a first distal end. The fluid flows into the fluid tank through an outlet at a second distal end of the probe. A valve is disposed at the second distal end of the probe and is movable between an open position and a closed position to control fluid flow out of the probe outlet. An arm is coupled to the valve and moves the valve between the open and closed positions and a float is coupled to the arm that moves the arm depending on the level of fluid in the fluid tank.

In a method and system for delivering fluid to a fluid consuming asset having a fluid tank, a first tank and a second tank are fluidically coupled and the second tank is pressurized. An inlet of a manifold is fluidically coupled to the second tank and an outlet of the manifold is coupled to a spigot. A first distal end of a fluid transporting mechanism is coupled to the spigot and a second distal end thereof is coupled to a hydraulic connector of a fill cap having a connection plate coupled to the fluid tank of the fluid consuming asset. The fill cap further comprises a probe and fluid flows from the first tank to the second tank, through the manifold and the hydraulic connector, through the probe and into the fluid tank of the fluid consuming asset.