Embodiments of the present disclosure generally relate to coated substrates having, e.g., anti-viral properties, to articles including the coated substrates, and to processes for making such coated substrates and articles. In an embodiment, a coated substrate is provided. The coated substrate includes a substrate having a weight of about 120 g/m.sup.2 or less according to ASTM D3776, mineral oxide particles, iron oxide particles, or both, coupled to at least a portion of the substrate wherein the coated substrate has a breathing resistance (95 L/min, EN 149:2001) of about 6 mbar or less.

A filtration material of the present invention comprises a bulky fiber sheet layer having a thickness of 0.5 mm or more, and a triboelectrically-charged nonwoven fabric layer in which two or more types of fibers different in constituent resin are mixed, wherein constituent fibers of the triboelectrically-charged nonwoven fabric layer penetrate into the bulky fiber sheet layer. A three-layer filtration material of the present invention comprises bulky fiber sheet layers having a thickness of 0.5 mm or more, and a triboelectrically-charged nonwoven fabric layer, which is located between the bulky fiber sheet layers, wherein the constituent fibers of the triboelectrically-charged nonwoven fabric layer penetrate into the bulky fiber sheet layers, and both bulky fiber sheet layers contain fibers having a limiting oxygen index of 20 or more, and have a mass per unit area 0.5 times or more than that of the triboelectrically-charged nonwoven fabric layer. A filter element of the present invention comprises the filtration material in a pleated state.

A single-layer spunbonded air-filtration web including meltspun autogenously bonded electret fibers with an Actual Fiber Diameter of from 3.0 microns to 15 microns. The air-filtration web exhibits a ratio of mean flow pore size to pore size range of from 0.55 to 2.5. Also disclosed are methods of making such webs, and methods of using such webs to perform air filtration.

A single-layer spunbonded air-filtration web including meltspun autogenously bonded electret fibers with an Actual Fiber Diameter of from 3.0 microns to 9.0 microns. The air-filtration web exhibits a mean flow pore size of from 8.0 to 19 microns and exhibits a ratio of mean flow pore size to pore size range of from 0.55 to 2.5. Also disclosed are methods of making such webs, and methods of using such webs to perform air filtration.

Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.

Various high performance, high efficiency filter media are provided that are cost effective and easy to manufacture. In particular, various filter media are provided having at least one layer with a waved configuration that results in an increased surface area, thereby enhancing various properties of the filter media. The filter media can be used to form a variety of filter elements for use in various applications.

Filter media having a relatively small pore size and related components, systems, and methods associated therewith are provided. The filter media may include a fibrous efficiency layer, a fibrous support layer, and a third layer adjacent to the efficiency layer. The efficiency layer may impart a relatively homogeneous pore structure to the filter media without adding substantial bulk to the filter media. The support layer may promote the homogeneity of the pore structure. For example, the support layer may prevent and/or minimize defects in the relatively thin efficiency layer that may result from manufacturing and/or processing. The third layer may serve to impart beneficial filtration (e.g., efficiency, dust holding capacity) and/or non-filtration (e.g., layer protection) properties to the filter media without adversely affecting one or more properties of the filter media. Filter media, as described herein, may be particularly well-suited for applications that involve liquid filtration, amongst other applications.

A filter element and methods of use and forming are provided. The filter element provides water coalescing and separation functions downstream from particulate filtration functions. At least the coalescing stage of the filter element may be glass free. The coalescing stage may have density graded media to accommodate increase water droplet size due to water coalescing.

A filter medium is provided. The filter medium according to an embodiment of the present invention comprises a second support body and a nanofiber web layer which are sequentially stacked on each of both surfaces of a first support body, and is a filter medium having a flow path through which a filtrate filtrated in the nanofiber web flows in the direction of the first support body, wherein the nanofiber web has a basis weight of 30 g/m2 or less, the first support body has a basis weight of 250 g/m2 or more, and a thickness of 90% or more of the total thickness of the filter media. Accordingly, even in a backwash process performed at high pressure, as the shape, structural deformation, and damage of the filter medium can be minimized, the use period can be extended. In addition, as the flow path is smoothly secured at high pressure applied at the time of filtration and/or backwashing, the filtration water is quickly discharged to the outside from the inside of the filter medium or the backwashing efficiency is very excellent, and accordingly it is possible to be applied in various ways in various water treatment fields.

A high performance media for filtration and other applications uses specially designed binder fibers, wherein the filter media uses higher strength binder fibers to provide the media with high efficiency, high permeability, and high dirt holding capacity while also providing higher strength and stability during process and use.