A coalescence separator for separating liquid droplets from a gas flow is provided with a multilayer structure of a coalescence filter medium as a finest stage of the coalescence separator. The multilayer structure of the coalescence filter medium is arranged between a gas inlet and a gas outlet and surrounds a cavity. A product of an air permeability of the coalescence filter medium and a grammage of the coalescence filter medium amounts to at least 16 g/m*s and maximally 100 g/m*s. The coalescence filter medium is a glass fiber paper. The coalescence separator is used, for example, as a main oil separator in screw compressors.

The present invention is generally related to a high capacity, high efficiency nonwoven filtration media comprising a gradient pore structure. In particular, the filtration media can comprise thermoplastic synthetic microfibers, fibrillated fibers, staple fibers, and a binder. Furthermore, the filtration media may be produced without the use of glass fibers or microglass fibers. A process for making the filtration media is also provided. Consequently, the filtration media of the present invention does not cause the same issues as conventional filtration media that comprises glass fibers and/or microglass fibers. Moreover, the filtration media can be used to treat fuel, lubrication fluids, hydraulic fluids, and various other industrial gases.

The present invention relates to a resin binder composition, a filter medium comprising the resin binder composition as well as related methods and uses.

Fibrous filtration media and method of making the same are provided. According to preferred embodiments, the filtration media includes an embossed wet-laid hot area-calendered nonwoven fibrous web which includes synthetic staple fibers, and from about 20 wt. % to about 80 wt. %, based on total weight of the fibrous web, of bicomponent staple fibers dispersed through the fibrous web. The fibrous web exhibits dry and wet burst strengths of greater than 5 bar, usually greater than 10 bar, and more preferably greater than about 12 bar, or even greater than about 15 bar in some embodiments.

Articles and methods involving filter media are generally provided. In certain embodiments, the filter media includes at least a first layer, a second layer, and an adhesive resin positioned between the first layer and the second layer. In some embodiments, the first layer may be a pre-filter layer or a support layer. The second layer may, for example, comprise fibers formed by a solution spinning process and/or may comprise fine fibers. In some embodiments, the adhesive resin may be present in a relatively low amount and/or may have a low glass transition temperature. The filter media as a whole may have one or more advantageous properties, including one or more of a high stiffness, a high bond strength between the first layer and the second layer, a high gamma, and/or a low increase in air resistance after being subjected to an IPA vapor discharge. The filter media may be, for example, a HEPA filter and/or an ULPA filter.

The technology disclosed herein relates to a vent assembly having a vent housing that defines a first airflow pathway, a second airflow pathway, and a third airflow pathway. The first airflow pathway is configured for fluid communication with an interior of an enclosure. The second airflow pathway is configured for fluid communication with the external environment, and the third airflow pathway extends between the first airflow pathway and the second airflow pathway. A membrane is coupled to the vent housing such that the second airflow pathway and the third airflow pathway are in communication through the membrane. Coalescing filter media is disposed within the vent housing such that the third airflow pathway and the first airflow pathway are in communication through the coalescing filter media. The vent assembly defines a spacing region between the coalescing media and the membrane.

Thermoplastic bicomponent binder fiber can be combined with other media, fibers and other filtration components to form a thermally bonded filtration media. The filtration media can be used in filter units, such as breather caps. Such filter units can be placed in the stream of a mobile fluid and can remove a particulate and/or fluid mist load from the mobile stream. The unique combination of media fiber, bicomponent binder fiber and other filtration additives and components provide a filtration media having unique properties in filtration applications.

A fibrous media suitable for an oil filter comprising a fibrous web formed from synthetic fibers; optionally at least one additive, and a thermoset binder present at a concentration of at least 15 wt.-% by weight of the fibrous web and/or at least one binder fiber, wherein the synthetic fibers comprise up to 30 wt.-%, preferably up to 20 wt.-%, glass fibers, based on the total weight of the fibers. The fibers are bonded with the thermoset binder and/or the at least one binder fiber to form a web; and the fibrous media is capable of forming a self-supporting, pleated oil filter media which is capable of retaining pleats upon contact with oil having a temperature in the range encountered in a combustion engine.

A filter element has an upstream and downstream side. A filter media assembly of the filter element has an upstream side and a downstream side and has a first filter media layer and a second filter media layer that is adjacent to the first media layer. A substantial portion of the first layer and second layer are uncoupled, and at least one of the first media layer and second media layer comprises binder fiber. The second media layer has a mean flow pore size equal to or smaller than the first media layer. A support layer system is adjacent to the downstream side of the filter media assembly, and a first wire mesh layer is adjacent to the support layer system. At least the first media layer, second media layer, support layer system, and first wire mesh cooperatively define pleats at a pleat packing density of greater than 125%.

A coalescence separator for separating liquid droplets from a gas flow has a gas inlet and a gas outlet. A multi-layer structure of a plurality of individual layers of a coalescence filter medium is arranged between the gas inlet and the gas outlet, wherein the coalescence filter medium is provided with a glass fiber paper with glass fibers. The individual layers of the coalescence filter medium each have an individual layer thickness of more than 0.8 mm and maximally 5 mm, a grammage of greater than 80 g/m.sup.2 and less than 500 g/m.sup.2, and an air permeability of 350 l/m.sup.2s to 1,800 l/m.sup.2s. The multi-layer structure has between 2 and 80 of the individual layers.