Patent classifications
B01D46/2429
EXHAUST GAS PURIFICATION CATALYST BODY
Provided is an exhaust gas purification catalyst body that can improve exhaust gas purification performance while maintaining favorable PM collection performance. The exhaust gas purification catalyst body includes a base of a wall flow structure having an inlet side cell, an outlet side cell, and porous partition wall, and a catalyst layer that is formed in the partition wall that is in contact with the inlet side cell or the outlet side cell. The catalyst layer is formed in a region of at least 50% of the thickness of the partition wall from a surface of the partition wall, and held on the surface of internal pores in the partition wall in the region.
Pattern-plugged honeycomb bodies, particulate filters, and extrusion dies therefor
A honeycomb body having intersecting porous walls which includes first through fourth cells, wherein the cells extend from inlet to outlet face and are plugged to define a repeating structural unit with three inlets and one outlet channel. Repeating structural unit includes a first channel including length L.sub.1, width W.sub.2, and area A.sub.1, a second channel including length L.sub.2, the width W.sub.2, and area A.sub.2, a third channel including the length L.sub.1, width W.sub.1, and area A.sub.3, and a fourth channel including the length L.sub.2, the width W.sub.1, and A.sub.4, wherein the first through third channels are inlets and the fourth channel is a rectangular outlet and at least one of W.sub.1>W.sub.2 and L.sub.1L.sub.2, i.e. W.sub.1>W.sub.2, or L.sub.1L.sub.2, or W.sub.1>W.sub.2 and L.sub.1L.sub.2. Repeating structural unit has a quadrilateral outer perimeter. Particulate filters including the honeycomb body, honeycomb extrusion dies, and methods of manufacturing the honeycomb body are provided.
CERAMIC HONEYCOMB FILTER
A ceramic honeycomb filter comprising a cordierite-type ceramic honeycomb structure having large numbers of flow paths partitioned by porous cell walls, and plugs formed in end portions of predetermined flow paths of the ceramic honeycomb structure; the cell walls having a thermal expansion coefficient Tw (10.sup.7/ C.) of 10 or less in the flow path direction between 40 C. and 800 C.; the plugs comprising at least ceramic particles, and 5-25 parts by mass of an amorphous oxide matrix per 100 parts by mass of the ceramic particles; the ceramic particles comprising at least 42-90% by mass of amorphous silica particles, and 10-58% by mass of cordierite particles; and the amorphous silica particles comprising 4-30% by mass of first silica particles having a median particle diameter of 10-40 m, and 70-96% by mass of second silica particles having a median particle diameter of 70-200 m.
POROUS COMPOSITE
A porous composite includes a porous base material and a porous collection layer formed on the base material. The collection layer has a thickness greater than or equal to 6 m. The collection layer has a plurality of large pores, each exposing the surface of the base material. A sum of areas of exposed regions of the base material that are each exposed from each large pore of the plurality of large pores is greater than or equal to 1% of the total area of the collection layer and less than or equal to 30% thereof. This allows the porous composite to achieve a favorable efficiency of collecting particulate matter and to increase the accessible area between the particulate matter and the collection layer and thereby accelerate oxidation of the particulate matter collected by the porous composite.
Honeycomb filter
A honeycomb filter including: a pillar-shaped honeycomb structure including porous partition walls; and porous plugging portions disposed on either one of end portions of each of the cells, wherein a porosity (%) of the partition walls is defined as P1, a porosity (%) of the plugging portions is defined as P2, an occupancy (%) of the partition walls relative to an area of a cross section orthogonal to an extending direction of the cells of the honeycomb structure is defined as N1, the P1 is 50 to 65%, the P2 is 60 to 70%, the N1 is 22 to 39%, and X represented by Formula (1) satisfies a relation of Formula (2):
X=P1/P2N1,Formula (1):
18.800.19X.sup.2+11.33X121.6350.50.Formula (2):
Honeycomb filter
A honeycomb filter includes a pillar-shaped honeycomb substrate and a plugging portion provided at an end portion on either an inflow or outflow end face side of cells, wherein, in a section orthogonal to the cell extending direction, the shapes of an inflow cell having the plugging portion and an outflow cell having the plugging portion are hexagonal. In the plurality of cells, a plurality of inflow cells surround one outflow cell such that one side of the inflow cell and one side of the outflow cell adjacent to the inflow cell are parallel. The partition wall includes a first partition wall and a second partition wall, at least one of the first partition walls is configured such that a ratio of a thickness of the second partition wall to the first partition wall is 1.0 to 2.5, and a total open frontal area is 35% to 95%.
Honeycomb structure body
A honeycomb structure body has a skin part of a cylindrical shape and a honeycomb structural part formed with the skin part together in a monolithic body. The skin part and the honeycomb structural part have partition walls of a porous structure. The cells have first cells arranged adjacent to the skin part and second cells arranged adjacent to the first cells. The skin part, the first cells and the second cells form an outer peripheral section. A central section is arranged inside the outer peripheral section. The honeycomb structure body satisfies a relationship in which a thermal expansion coefficient of the outer peripheral section is greater than a thermal expansion coefficient of the central section.
Exhaust gas purification filter
An exhaust gas purification filter includes a plurality of cells each extending from an inflow end face to an outflow end face, a porous partition wall forming the cells in a partitioned manner, inflow-side sealing parts sealing openings on an inflow end face side of outflow cells where the exhaust gas flows out, and outflow-side sealing parts sealing openings on an outflow end face side of inflow cells where the exhaust gas flows in. Each of the inflow-side sealing parts has a porosity of less than 60%. The partition wall has a porosity of 60% or more and 70% or less. Assuming a pore size, at which cumulative pore volume is 50% in pore size distribution of the inflow-side sealing parts, is d50.sub.Pin, and a pore size, at which cumulative pore volume is 50% in pore size distribution of the partition wall, is d50.sub.B, the pore size d50.sub.Pin is less than 18 m, and the pore size d50.sub.B is 18 m or more and 25 m or less.
Exhaust gas purification filter
An exhaust gas purification filter includes a plurality of cells extending in a filter axial direction, a porous partition separating and defining the plurality of cells, and a sealing section sealing the plurality of cells alternately at both filter ends. The partition has a void volume of a reduced dale, Vvv, and a material volume of a reduced peak, Vmp, as volume parameters determined in noncontact surface roughness measurement on a surface of the partition, with their total value being more than 1.3 m.sup.3/m.sup.2 and 1.7 m.sup.3/m.sup.2 or less. The partition has a mean pore size of 12 m or more and 20 m or less. The partition also has a porosity of 50% or more and 75% or less.
Honeycomb filter
Provided is a honeycomb filter, including: a pillar-shaped honeycomb substrate having an inflow end face and an outflow end face and including a porous partition wall surrounding a plurality of cells; and a plugging portion disposed at any one of ends of the cells at the inflow end face and at the outflow end face. In a cross section orthogonal to an extending direction of the cells, inflow cells have a pentagonal or a hexagonal shape, and outflow cells have a square shape. The cells are configured that the inflow cells surround one outflow cell and one side of an inflow cell and one side of an adjacent outflow cell are parallel to each other. The partition wall is configured that thickness of a first partition wall disposed between the inflow cells and the outflow cells is smaller than thickness of a second partition wall disposed between the inflow cells.