A ceramic honeycomb structure having a web structure including a plurality of intersecting channel walls forming channels. The ceramic honeycomb structure has a total porosity greater than or equal to about 55%, an average channel wall thickness less than or equal to about 150 μm, a median pore diameter greater than or equal to about 10 μm, a d.sub.f less than or equal to about 0.45, where d.sub.f=(d.sub.50−d.sub.10)/d.sub.50, and a strength (MOR/CFA) greater than or equal to about 900 psi. A method of manufacturing a ceramic honeycomb structure by mixing a ceramic precursor batch composition having a median particle diameter less than or equal to about 10 μm and at least one starch-based pore former having a median particle diameter greater than or equal to about 10 μm. The method also includes forming a mixture of ceramic precursor batch composition and a starch-based pore former into a green ceramic structure having a web structure, and firing the green ceramic structure to yield a ceramic honeycomb structure.

An exhaust gas purification filter includes a cell assembly including cells each having a quadrangular cross-sectional shape and a partition wall, seal members, and a skin member. The partition wall has a porosity P1 of 50% to 70%, and the skin member has a porosity P2 of 50% to 70%, the porosity P1 and the porosity P2 satisfy a relationship P1<P2. A difference between the porosity P2 and the porosity P1 is 20% or less. The partition wall includes crossing portions, each cell has at least one part of an outer periphery defined by a corresponding one of the crossing portions, the at least one part is rounded to have a radius of curvature R, each cell has a radius r of a hydraulic diameter, the radius of curvature R and the radius r of the hydraulic diameter satisfy a relationship 0.2<R [mm]/r [mm]<1.

A ceramic filter having a pillar-shaped honeycomb structure, wherein when observing a plurality of pores from a surface of partition walls with a laser microscope and plotting an equivalent circle diameter (μm) of each pore on an X-axis and a pore depth (μm) of each pore on a Y-axis on a two-dimensional coordinate system, a slope of a regression line (y/x) obtained by a least squares method in a range of 20≤x≤40 is 0 to 0.20, an average value of the pore depth of the plurality of pores is 2.5 μm to 5.0 μm, and a number density of the plurality of pores is 600/mm.sup.2 to 2450/mm.sup.2.

An exhaust gas purification filter includes a cell assembly including cells and a partition wall, seal members, and a skin member. The partition wall has a porosity of 50% to 70%. The skin member has a thickness T of 0.3 mm to 1.0 mm. The partition wall includes crossing portions, each cell has at least one part of an outer periphery defined by a corresponding one of the crossing portions, the at least one part of the outer periphery is rounded to have a value of radius of curvature R being 0.02 mm to 0.6 mm A degree of distortion δ being a degree of change in the external dimensions of the filter in axial direction, is greater than 0 and is 1.5 mm or less. A value of a structural variable X, expressed by Equation 1 below, is 0.05 to 6, X=T×R/δ . . . Equation 1.

The present disclosure relates to porous ceramic materials and porous ceramic articles, including honeycomb structure bodies and porous ceramic filters comprised of plugged honeycomb bodies. In various embodiments, a particulate filter is disclosed herein, such as suitable as a gasoline particulate filter (GPF) for use with a gasoline engine and treating its exhaust, and/or such as a diesel particulate filter (DPF) suitable for use with a diesel engine and treating its exhaust.

A pillar shaped honeycomb structure including pillar shaped honeycomb segments joined together via joining material layers, wherein each of the pillar shaped honeycomb segment includes: an outer peripheral wall; and a porous partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from one end face to other end face to form a flow path, and wherein a metal member is embedded in each of the joining material layer.

A honeycomb structure prevents catalyst slurry from leaching out when applying a wash coat for making a catalyst supported, ensuring air permeability of the outer portion and in which there is no occurrence of cracking when used as a gasoline particulate filter. The honeycomb structure having: a honeycomb substrate composed of porous partition walls forming a plurality of cells and a porous outer portion; and a resin composition on the outer portion of the honeycomb substrate, wherein the outer portion and the partition walls of the honeycomb substrate are formed of the same material; a porosity of the honeycomb structure is 50% or more; and the resin composition is impregnated into pores of the whole outer portion; and the impregnation depth is equal to the outer portion thickness or a part of the resin composition is impregnated deeper than the outer portion and reaches the cell partition walls.

Provided is an exhaust gas purifying filter used with a HC purifying catalyst supported thereon. Numerous pores are formed in partitions of the exhaust gas purifying filter. In a cross-section of the partition, pores are open at a passage surface, having an open end of which the opening diameter is 50 μm or larger. In the cross-section of the partitions, the partitions include a narrow part where a pore diameter is 5 μm or more and the pore diameter becomes a minimum in a region. In the cross-section of the partitions, the region is positioned between a pair of virtual lines L.sub.1 and L.sub.2 extending from opposing sides of the opening end to a passage surface positioned opposite to the opening end along the wall thickness direction X, Z. The pore diameter at the narrow part is 6% or more and less than or equal to 20% of the opening diameter.

A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion, wherein the partition wall is composed of a material containing cordierite as a main component thereof, porosity of the partition wall measured by a mercury press-in method is 60 to 68%, an average pore diameter of the partition wall measured by a mercury press-in method is 8 to 12 and in a pore diameter distribution which indicates a cumulative pore volume of the partition wall measured by a mercury press-in method, with a pore diameter (μm) on an abscissa axis and a log differential pore volume (cm.sup.3/g) on an ordinate axis, a first peak that includes a maximum value of the log differential pore volume has a pore diameter value of 10 μm or less, the pore diameter value corresponding to a ⅓ value width of the maximum value.

A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion, wherein the partition wall is composed of a material containing cordierite as a main component thereof, porosity of the partition wall measured by a mercury press-in method is 60 to 68%, an average pore diameter of the partition wall measured by a mercury press-in method is 13 to 18 μm, and in a pore diameter distribution indicating a cumulative pore volume of the partition wall measured by a mercury press-in method, with a pore diameter (μm) on an abscissa axis and a log differential pore volume (cm.sup.3/g) on an ordinate axis, a first peak including a maximum value of the log differential pore volume has a pore diameter value of 15 μm or less, the pore diameter value corresponding to a ⅓ value width of the maximum value.