B01D46/24492

Cordierite-containing ceramic bodies, batch composition mixtures, and methods of manufacturing cordierite-containing ceramic bodies

A cordierite-containing ceramic body with % P?50%, df?0.50, and a combined weight percentage of crystalline phases containing cordierite and indialite of at least 85 wt %. The porous ceramic body contains, as expressed on a relative oxide weight percent basis in terms of MgO, Al.sub.2O.sub.3, and SiO.sub.2 that is within a field defined by (15.4, 34.1, and 50.5), (12.2, 34.1, and 53.7), (13.3, 31.2, and 55.5), and (16.6, 31.1, and 52.3). Batch composition mixtures and methods of manufacturing a porous ceramic body using the batch compositions are provided, as are other aspects.

Porous alpha-SiC-containing shaped body having a contiguous open pore structure
10350532 · 2019-07-16 · ·

The present invention relates to a porous alpha-SiC-containing shaped body with a gas-permeable, open-pored pore structure comprising platelet-shaped crystallites which are connected to form an interconnected, continuous skeletal structure, wherein the skeletal structure consists of more than 80 wt.-% alpha-SiC, relative to the total weight of SiC, a process for producing same and its use as a filter component.

Exhaust purification system of internal combustion engine

An exhaust purification system includes an LAF sensor provided in an exhaust pipe and generates a signal corresponding to an air-fuel ratio of exhaust gas. An upstream catalytic converter is downstream of the LAF sensor and has a catalyst to purify the exhaust gas. An O2 sensor is downstream of the upstream catalytic converter, and generates a signal corresponding to the air-fuel ratio of the exhaust gas. A GPF is downstream of a the O2 sensor and purifies the exhaust gas. An ECU controls an air-fuel mixture in an engine using output signal KACT of the LAF sensor and an output signal VO2 of the O2 sensor such that the air-fuel ratio of exhaust gas flowing into the GPF converges to a target value near the stoichiometric ratio. The GPF has a filter substrate and a downstream TWC supported by a partition of the filter substrate.

INORGANIC MEMBRANE FILTER AND METHODS THEREOF

A method of making a ceramic honeycomb article which includes: applying at least one green membrane coating layer on a green substrate, the green substrate comprising a plurality of cells comprised of a plurality of interior channels and a plurality of porous interior walls between the channels; drying the at least one green membrane coating layer on the green substrate to produce a green coated substrate; and firing the green coated substrate into a porous substrate, wherein applying the at least one green membrane coating layer and the drying the at least one green membrane coating layer are repeated from 2 to 10 times prior to firing to form multiple green membrane coating layers on the green substrate and wherein the firing the green coated substrate forms a ceramic honeycomb article comprised of the porous substrate and multiple fired coating layers on the porous substrate.

EXHAUST GAS PURIFICATION CATALYST

The exemplary embodiments relate to an exhaust gas purification catalyst, in which exhaust gas purification performance is secured and an increase in pressure loss is suppressed, which is an exhaust gas purification catalyst, in which a porous filter wall of a substrate having a wall-flow structure is coated with a catalyst material containing an OSC material having oxygen storage capacity and a catalyst metal, wherein the density of percolation paths having percolation path diameters of 4 m or more per unit area inside of the filter wall coated with the catalyst material is 100 paths/mm.sup.2 to 1000 paths/mm.sup.2.

EXHAUST PURIFYING FILTER

Provided is an exhaust purifying filter having high catalyst purification performance and particulate matter capturing performance while reducing pressure loss. A GPF includes a filter substrate in which a plurality of cells extending from an inflow-side end surface to an outflow-side end surface are partitioned and formed by a porous partition wall and an inflow-side cell in which an opening in the outflow-side end surface is sealed and an outflow-side cell in which an opening in the inflow-side end surface is sealed are alternately disposed; and a TWC which is carried on the partition wall, wherein a difference between a total volume of pores having pore diameters within a range of 0.1 m to 10.7 m in pore distribution of the GPF and a total volume of pores having pore diameters within a range of 0.1 m to 10.7 m in pore distribution of the filter substrate is 0.015 ml/g0.06 ml/g.

HONEYCOMB STRUCTURE, HONEYCOMB STRUCTURE TYPE CATALYST AND PRODUCTION METHODS THEREFOR

A honeycomb structure prevents catalyst slurry from leaching out when applying a wash coat for making a catalyst supported, ensuring air permeability of the outer portion and in which there is no occurrence of cracking when used as a gasoline particulate filter. The honeycomb structure having: a honeycomb substrate composed of porous partition walls forming a plurality of cells and a porous outer portion; and a resin composition on the outer portion of the honeycomb substrate, wherein the outer portion and the partition walls of the honeycomb substrate are formed of the same material; a porosity of the honeycomb structure is 50% or more; and the resin composition is impregnated into pores of the whole outer portion; and the impregnation depth is equal to the outer portion thickness or a part of the resin composition is impregnated deeper than the outer portion and reaches the cell partition walls.

Anti-microbial air filter

An air filter article, including: a wall-flow honeycomb particulate filter; and at least one anti-microbial agent on at least a portion of the interior surfaces. The disclosure also provides a filtration system that incorporates or uses the air filter article, and methods for making the air filter article.

ALUMINUM TITANATE COMPOSITIONS, ALUMINUM TITANATE ARTICLES, AND METHODS OF MAKING SAME

A ceramic composition is disclosed comprising an inorganic batch composition comprising a magnesia source, a silica source, an alumina source, a titania source, and at least one rare earth oxide wherein the rare earth oxide comprises a particle size distribution (D.sub.90) of less than 5 m and a median particle size (D.sub.50) of about 0.4 m. A ceramic article comprising a first crystalline phase comprised predominantly of a solid solution of aluminum titanate and magnesium dititanate, a second crystalline phase comprising cordierite, a third crystalline phase comprising mullite, and a rare earth oxide, and a method of making same are disclosed.

FILTER
20190178126 · 2019-06-13 · ·

A filter comprising a columnar honeycomb structure part, the columnar honeycomb structure part including: a plurality of first cells each extending from a first bottom surface to a second bottom surface of the columnar honeycomb structure part, the first bottom surface being opened and the second bottom surface being plugged for the plurality of first cells; a plurality of second cells each extending from the first bottom surface to the second bottom surface of the columnar honeycomb structure part, the first bottom surface being plugged and the second bottom surface being opened for the plurality of second cells; and porous cordierite partition walls that define the first cells and the second cells, the partition walls having an average pore depth of 1.5 m or more and 3.5 m or less as measured by a laser microscope, and a porosity of from 50 to 60% as measured by a mercury porosimeter.