B01D46/24492

HONEYCOMB FILTER
20230311048 · 2023-10-05 · ·

A honeycomb filter comprising a pillar-shaped honeycomb structure body having a porous partition wall and a plugging portion, wherein a thickness of the partition wall is 0.217 mm or less, a porosity of the partition wall is 57 to 63%, an average pore diameter of the partition wall is 6 to 14 μm, a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle opening diameters exceeding 3 μm is 800 to 1500 /mm.sup.2, an average equivalent circle opening diameter of pores which exist at a surface of the partition wall and which have equivalent circle opening diameters exceeding 3 μm is 6.7 to 12.5 μm, and in a pore diameter distribution of the partition wall, D10 is 3.0 to 7.0 μm, D90 is 13.0 to 27.0 μm, and (Log (D90)-Log (D10))/Log (D50) is 0.75 or less.

Porous ceramic filters and methods for making the same

Disclosed herein are filtration articles comprising a porous ceramic structure comprising a plurality of channels separated by a plurality of porous interior walls, and a nanomembrane disposed on at least a portion of a surface of the porous ceramic structure, wherein the nanomembrane comprises nanoparticles of at least one inorganic oxide, and wherein the nanoparticles are present in a concentration ranging from about 0.001 g/L to about 1 g/L based on the total volume of the porous ceramic structure. Methods for making such filtration articles and methods for filtering a particulate from a fluid using such filtration articles are also disclosed herein.

Outlet-coated ceramic honeycomb bodies and methods of manufacturing same

A coated ceramic honeycomb body comprising a honeycomb structure comprising a matrix of intersecting porous walls forming a plurality of axially-extending channels, at least some of the plurality of axially-extending channels being plugged to form inlet channels and outlet channels, wherein a total surface area of the outlet channels is greater than a total surface area of the inlet channels, and wherein a catalyst is preferentially located within the outlet channels, and preferentially disposed on non-filtration walls of the outlet channels. Methods and apparatus configured to preferentially apply a catalyst-containing slurry to the outlet channels and non-filtration walls are provided, as are other aspects.

HIGH POROSITY CERAMIC HONEYCOMB STRUCTURE AND METHOD OF MANUFACTURING

A method of manufacturing a ceramic honeycomb structure by mixing a ceramic precursor batch composition having a median particle diameter less than or equal to about 10 μm and at least one starch-based pore former having a median particle diameter greater than or equal to about 10 μm. The method also includes forming a mixture of ceramic precursor batch composition and a starch-based pore former into a green ceramic structure having a web structure, and firing the green ceramic structure to yield a ceramic honeycomb structure.

OUTLET-COATED CERAMIC HONEYCOMB BODIES AND METHODS OF MANUFACTURING SAME

A coated ceramic honeycomb body comprising a honeycomb structure comprising a matrix of intersecting porous walls forming a plurality of axially-extending channels, at least some of the plurality of axially-extending channels being plugged to form inlet channels and outlet channels, wherein a total surface area of the outlet channels is greater than a total surface area of the inlet channels, and wherein a catalyst is preferentially located within the outlet channels. and preferentially disposed on non-filtration walls of the outlet channels. Methods and apparatus configured to preferentially apply a catalyst-containing slurry to the outlet channels and non-filtration walls are provided, as are other aspects.

HONEYCOMB FILTER
20230356131 · 2023-11-09 · ·

A honeycomb filter comprising a pillar-shaped honeycomb structure body having a porous partition wall and a plugging portion, wherein a thickness of the partition wall is 0.257 mm or less, a porosity of the partition wall is 52 to 57%, an average pore diameter of the partition wall is 6 to 13 .Math.m, a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle opening diameters exceeding 3 .Math.m is 800 to 1500 /mm.sup.2, an average equivalent circle opening diameter of pores which exist at a surface of the partition wall and which have equivalent circle opening diameters exceeding 3 .Math.m is 8.0 to 12.0 .Math.m, and in a pore diameter distribution of the partition wall, D10 is 2.0 to 5.5 .Math.m, D90 is 13.0 to 25.5 .Math.m, and (Log(D90)-Log(D10))/Log(D50) is 0.84 or less.

HONEYCOMB FILTER

A honeycomb filter comprising a pillar-shaped honeycomb structure body having a porous partition wall and a plugging portion, wherein, in a pore diameter distribution of the partition wall, in the case where the pore diameter (.Math.m) whose cumulative pore volume is 10% of the total pore volume is denoted by D10, the pore diameter (.Math.m) whose cumulative pore volume is 50% of the total pore volume is denoted by D50, and the pore diameter (.Math.m) whose cumulative pore volume is 90% of the total pore volume is denoted by D90, all of the following equations (1) to (6) are satisfied.

[00001]8.4μm<D10­­­(1)

[00002]17.5μm<D50<24.0μm­­­(2)

[00003]D90<55.2μm­­­(3)

[00004]logD90-logD10/logD50<0.60­­­(4)

[00005]logD90/logD50<1.30­­­(5)

[00006]logD50/logD10<1.38­­­(6)

Exhaust gas purification filter

To provide an exhaust gas purification filter having a high capability of collecting particulate matter. The exhaust gas purification filter includes a filter base material having a wall flow structure and an exhaust gas purification catalyst. A wash coating amount of the exhaust gas purification catalyst ranges from 60 to 110 g/L or less. When the exhaust gas purification filter is divided into an upstream part, a middle part, and a downstream part, and average values of catalyst area ratios of the exhaust gas purification catalyst supported by surfaces of the partition walls are acquired at predetermined locations in cells on an inflow side and cells on an outflow side, a minimum value, among the average values, is 28% or greater. A maximum value, among sizes of pores in the partition walls after the exhaust gas purification catalyst is supported, is 14.6 μm or less.

POROUS CERAMIC FILTERS AND METHODS FOR MAKING THE SAME
20220323908 · 2022-10-13 ·

Disclosed herein are filtration articles comprising a porous ceramic structure comprising a plurality of channels separated by a plurality of porous interior walls, and a nanomembrane disposed on at least a portion of a surface of the porous ceramic structure, wherein the nanomembrane comprises nanoparticles of at least one inorganic oxide, and wherein the nanoparticles are present in a concentration ranging from about 0.001 g/L to about 1 g/L based on the total volume of the porous ceramic structure. Methods for making such filtration articles and methods for filtering a particulate from a fluid using such filtration articles are also disclosed herein.

Honeycomb body and particulate filter comprising a honeycomb

A particulate filter having a porous ceramic honeycomb structure with a first end, a second end, and a plurality of walls having wall surfaces defining a plurality of inner channels. Filtration material deposits are disposed on one or more of the wall surfaces of the honeycomb body. The highly porous deposits provide durable high clean filtration efficiency with small impact on pressure drop through the filter.