B01D46/24493

Exhaust gas treatment article and methods of manufacturing same

An article, includes a porous ceramic honeycomb body and a housing disposed on at least one of an outer periphery of the porous ceramic honeycomb body and opposing end faces of the porous ceramic honeycomb body, wherein the housing exerts a compressive force on the porous ceramic honeycomb body in at least one of radial direction and axial direction. A method of making the article, includes heating to greater than or equal to about 200 C the housing, crimping the housing tightly around the honeycomb body while the housing is greater than or equal to about 200 C, and cooling the housing. The housing exerts a compressive force on the porous ceramic honeycomb body in at least one of radial direction and axial direction by shrinking on cooling more than the honeycomb body.

HONEYCOMB STRUCTURE
20190262820 · 2019-08-29 · ·

A honeycomb structure, including: a pillar-shaped honeycomb structure body having a first end face and a second end face and including a porous partition wall disposed so as to surround a plurality of cells, the plurality of cells extending from the first end face to the second end face and serving as a through channel of fluid, wherein the partition wall has a porosity of 45 to 65%, the partition wall has an average pore diameter of 15 to 25 m, and the partition wall has a cumulative pore volume, which is measured by mercury intrusion porosimetry, such that a pore volume ratio of pores having pore diameters of 10 m or less relative to the overall pore volume of the partition wall is 10% or less, and a pore volume ratio of pores having pore diameters of 40 m or more is 10% or less.

HIGH POROSITY CERAMIC HONEYCOMB STRUCTURE AND METHOD OF MANUFACTURING

A ceramic honeycomb structure having a web structure including a plurality of intersecting channel walls forming channels. The ceramic honeycomb structure has a total porosity greater than or equal to about 55%, an average channel wall thickness less than or equal to about 150 m, a median pore diameter greater than or equal to about 10 m, a d.sub.f less than or equal to about 0.45, where d.sub.f=(d.sub.50d.sub.10)/d.sub.50, and a strength (MOR/CFA) greater than or equal to about 900 psi. A method of manufacturing a ceramic honeycomb structure by mixing a ceramic precursor batch composition having a median particle diameter less than or equal to about 10 m and at least one starch-based pore former having a median particle diameter greater than or equal to about 10 m. The method also includes forming a mixture of ceramic precursor batch composition and a starch-based pore former into a green ceramic structure having a web structure, and firing the green ceramic structure to yield a ceramic honeycomb structure.

Honeycomb structure
10173163 · 2019-01-08 · ·

A honeycomb structure includes a pillar-shaped honeycomb structure body which includes a porous partition wall 1 defining a plurality of cells, and a part of the plurality of cells is an inflow cell of which a portion at the inflow end face side is opened and a portion at the outflow end face side is provided with a plugging portion, the residual cell of the plurality of cells is an outflow cell of which a portion at the inflow end face side is provided with the plugging portion and a portion at the outflow end face side is opened, the inflow cell and the outflow cell are arranged adjacent to each other, and a value of a ratio between a bending strength of a first specimen cut out according to condition (1) and a bending strength of a second specimen cut out according to condition (2) is 1.1 to 2.0.

CERAMIC HONEYCOMB BODIES, HONEYCOMB EXTRUSION DIES, AND METHODS OF MAKING CERAMIC HONEYCOMB BODIES

A method to form a laminar integral skin of a honeycomb structure is provided. The method includes extruding a ceramic precursor batch through a die with feedholes in entry side and slots in exit face of the die to form the honeycomb structure. In a region on the periphery of the die configured to form the cell matrix, a series of concentric slots around the matrix in the exit face of the die are configured to feed skin onto the matrix. Ring sections between concentric slots are angled away from the center and a mask is disposed on top of the periphery producing a channel for extruded skin to meet and bond to extruded matrix. Optionally, slots in the skin-forming ring sections enhance knitting between laminar skin layers. The die and honeycomb body having uniform integral skin are also provided.

Honeycomb structure and method for manufacturing honeycomb structure

A honeycomb structure includes honeycomb segments each having a porous partition wall defining a plurality of cells, and includes a porous bonding layer containing a crystalline anisotropic ceramic and disposed so as to bond side surfaces of the honeycomb segments to each other. A ratio of a pore volume (cc/g) of a fine pore defined as a pore in the bonding layer having a pore diameter of 10 m or more and less than 50 m with respect to a pore volume (cc/g) of a coarse pore defined as a pore in the bonding layer having a pore diameter of 50 m or more and 300 m or less is from 2.0 to 3.5, the pore volume of the fine pore is from 0.15 to 0.4 cc/g, and the pore volume of the coarse pore is from 0.05 to 0.25 cc/g.

Honeycomb assembly and packaging system

A packaging system for honeycomb assemblies, each including a honeycomb body and reinforcing tube held together by an interference fit or axial compression achieved by thermal expansion coefficient differences between the honeycomb body and reinforcing tube. The reinforcing tube then protects the honeycomb body, facilitating a compact and structurally-strong package.

CERAMIC COMPOSITIONS

A ceramic precursor composition suitable for sintering form a ceramic material or structure therefrom, for example, a ceramic honeycomb structure, a ceramic material or structure, for example, a ceramic honeycomb structure obtainable by sintering said ceramic precursor composition, a method for preparing said ceramic precursor composition and ceramic material or structure, for example, ceramic honeycomb structure, a diesel particulate filter comprising said ceramic structure, a selective diesel particulate filter comprising said ceramic structure, a gasoline particulate filter comprising said ceramic structure, a vehicle comprising said diesel particulate filter, selective diesel particulate filter or gasoline particulate filter, and a SCR catalyst system comprising said ceramic material or structure.

EXHAUST GAS TREATMENT ARTICLE AND METHODS OF MANUFACTURING SAME

An article, includes a porous ceramic honeycomb body and a housing disposed on at least one of an outer periphery of the porous ceramic honeycomb body and opposing end faces of the porous ceramic honeycomb body, wherein the housing exerts a compressive force on the porous ceramic honeycomb body in at least one of radial direction and axial direction. A method of making the article, includes heating to greater than or equal to about 200 C the housing, crimping the housing tightly around the honeycomb body while the housing is greater than or equal to about 200 C, and cooling the housing. The housing exerts a compressive force on the porous ceramic honeycomb body in at least one of radial direction and axial direction by shrinking on cooling more than the honeycomb body.

Cordierite porous ceramic honeycomb articles
09856177 · 2018-01-02 · ·

Porous ceramic honeycomb articles for use as particulate filters and processes for making the same are described herein. The porous ceramic honeycomb articles include a fired cordierite body. The fired cordierite body has a microcrack parameter (Nb.sup.3) of about 0.05 to about 0.25 prior to exposure to a microcracking condition. After exposure to the microcracking condition, the fired cordierite body has a microcrack parameter (Nb.sup.3) at least 20% greater than the microcrack parameter prior to exposure to the microcracking condition. The fired cordierite body has a coefficient of thermal expansion (CTE) of about 7.010.sup.7/ C. to about 15.010.sup.7/ C. over from about 25 C. to about 800 C. prior to exposure to the microcracking condition and a coefficient of thermal expansion of about 1.010.sup.7/ C. to about 10.010.sup.7/ C. over from about 25 C. to about 800 C. after exposure to the microcracking condition. The microcrack parameter may include a thermal cycle or a chemical treatment.