Patent classifications
B01D46/2455
Honeycomb formed body and method for producing honeycomb structure
A honeycomb formed body containing a ceramics raw material, the honeycomb formed body including: a pillar shaped honeycomb structure portion having a plurality of rectangular cells, the cells being defined by partition walls and extending from a first end face to a second end face to form flow paths; an outer peripheral portion having outer peripheral portions X where the partition walls are covered with an outer peripheral wall; and outer peripheral portions Y where the partition walls are exposed. Each of the outer peripheral portions X includes a tapered portion having a gradually deceasing thickness of the outer peripheral wall toward a boundary portion with an adjacent outer peripheral portion Y. The tapered portion requires a length equal to or more than one time of an average cell pitch in the outer peripheral direction until thickness of the outer peripheral wall is halved.
Honeycomb filter
A honeycomb filter includes a pillar-shaped honeycomb structure having porous partition walls provided, surrounding a plurality of cells which serve as fluid through channels extending from an inflow end face to an outflow end face, and a porous plugging portion provided either at an end on the inflow end face or the outflow end face of the cells, wherein the plugging portion is composed of a porous material, the honeycomb structure has a central region and a circumferential region, and a ratio of an area of the circumferential region with respect to that of the central region ranges from 0.1 to 0.5, porosity of a central plugging portion in the central region is lower than that of a circumferential plugging portion in the circumferential region, and the porosity of the central plugging portions ranges from 60% to 68%, and that of the circumferential plugging portions ranges from 70% to 85%.
HONEYCOMB FILTER
A honeycomb filter includes a honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion disposed at one end of the cells, wherein the plurality of cells are arranged in a square grid pattern along a first direction and a second direction in a section orthogonal to an extending direction of the cells, the shape in the section is a deformed square having a specific corner, the specific corner includes a first curved portion, a second curved portion, and a connecting portion, a radius of curvature R1 of the first curved portion and a radius of curvature R2 of the second curved portion are 40 to 80 μm, respectively, and a center distance between a center of curvature O1 of the first curved portion and a center of curvature O2 of the second curved portion is 80 to 200 μm.
Ceramic honeycomb structure and its production method
A method for producing a honeycomb-shaped ceramic structure by extrusion-molding a moldable material including a cordierite-forming material and a pore-forming material, wherein the cordierite-forming material contains 15-25% by mass of silica having an average particle size of 20-30 μm, with 5% or less by mass of particles having particle sizes of 10 μm or less and 5% or less by mass of particles having particle sizes of 100 μm or more, a particle size distribution deviation SD of 0.5 or less, and sphericity of 0.5 or more, and wherein the pore-forming material is present in an amount of 5-40% by mass based on the cordierite-forming material and has an average particle size of 15-50 μm, with 10% or less by mass of particles having particle sizes of 5 μm or less and 5% or less by mass of particles having particle sizes of 80 μm or more.
Partial wall-flow filter and method
A partial wall-flow filter has an inlet end, an outlet end, and a plurality of parallel channels disposed and configured to flow fluid from the inlet end to the outlet end. The channels are defined by a plurality of porous walls. A first portion of the channels have a first hydraulic diameter Dh1, a second portion of the channels have a second hydraulic diameter Dh2 smaller than the first hydraulic diameter Dh1, and the ratio of Dh1:Dh2 is in the range of 1.1 to 1.6. At least a portion of channels having hydraulic diameter Dh1 are plugged at the outlet end, and channels having hydraulic diameter Dh2 are flow-through channels.
Integrated emissions control system
The disclosure provides a monolithic wall-flow filter catalytic article including a substrate having an aspect ratio of from about 1 to about 20, and having a functional coating composition disposed on the substrate, the functional coating composition including a first sorbent composition, an oxidation catalyst composition, and optionally, a second sorbent composition. The monolithic wall-flow filter catalytic article may be in a close-coupled position close to the engine. The disclosure further provides an integrated exhaust gas treatment system including the monolithic wall-flow filter catalytic article and may additionally include a flow-through monolith catalytic article. The flow-through monolith catalytic article includes a substrate having a selective catalytic reduction (SCR) coating composition disposed thereon. The integrated exhaust gas treatment system simplifies the traditional four-article system into a two-article Catalyzed Soot Filter (CSF) plus Selective Catalytic Reduction (SCR) CSF+SCR arrangement.
LOW BULK DENSITY, HIGH GEOMETRIC SURFACE AREA HONEYCOMB BODIES
Ceramic honeycomb bodies and methods for then manufacture are provided. The ceramic honeycomb body comprises a bulk density of less than 210 g/L, a geometric surface area (GSA) greater than 93 in.sup.−1 (3.66 mm.sup.−1), a mechanical integrity factor (MIF) greater than 0.28%, and a back pressure factor (BPF) greater than 0.4 mm.sup.2.
High porosity ceramic honeycomb structure and method of manufacturing
A ceramic honeycomb structure having a web structure including a plurality of intersecting channel walls forming channels. The ceramic honeycomb structure has a total porosity greater than or equal to about 55%, an average channel wall thickness less than or equal to about 150 μm, a median pore diameter greater than or equal to about 10 μm, a d.sub.f less than or equal to about 0.45, where d.sub.f=(d.sub.50−d.sub.10)/d.sub.50, and a strength (MOR/CFA) greater than or equal to about 900 psi. A method of manufacturing a ceramic honeycomb structure by mixing a ceramic precursor batch composition having a median particle diameter less than or equal to about 10 μm and at least one starch-based pore former having a median particle diameter greater than or equal to about 10 μm. The method also includes forming a mixture of ceramic precursor batch composition and a starch-based pore former into a green ceramic structure having a web structure, and firing the green ceramic structure to yield a ceramic honeycomb structure.
Ceramic filter
A ceramic filter having a pillar-shaped honeycomb structure, wherein when observing a plurality of pores from a surface of partition walls with a laser microscope and plotting an equivalent circle diameter (μm) of each pore on an X-axis and a pore depth (μm) of each pore on a Y-axis on a two-dimensional coordinate system, a slope of a regression line (y/x) obtained by a least squares method in a range of 20≤x≤40 is 0 to 0.20, an average value of the pore depth of the plurality of pores is 2.5 μm to 5.0 μm, and a number density of the plurality of pores is 600/mm.sup.2 to 2450/mm.sup.2.
Honeycomb structure, honeycomb structure type catalyst and production methods therefor
A honeycomb structure prevents catalyst slurry from leaching out when applying a wash coat for making a catalyst supported, ensuring air permeability of the outer portion and in which there is no occurrence of cracking when used as a gasoline particulate filter. The honeycomb structure having: a honeycomb substrate composed of porous partition walls forming a plurality of cells and a porous outer portion; and a resin composition on the outer portion of the honeycomb substrate, wherein the outer portion and the partition walls of the honeycomb substrate are formed of the same material; a porosity of the honeycomb structure is 50% or more; and the resin composition is impregnated into pores of the whole outer portion; and the impregnation depth is equal to the outer portion thickness or a part of the resin composition is impregnated deeper than the outer portion and reaches the cell partition walls.