A honeycomb structure includes a honeycomb segment bonded member including; a plurality of prismatic columnar shaped honeycomb segments; and a bonding layer bonding the segments, wherein one honeycomb segment has a bulge on one side face, extending in an axial direction, another honeycomb segment has a recess on one side face, extending in the axial direction, the one honeycomb segment and the another are disposed adjacent and bonded to each other via the bonding layer with the bulge inserted in the recess, length of the bulge is smaller than length of the one side face of the one honeycomb segment, length of the recess is smaller than length of the one side face of the another honeycomb segment, a base part of the bulge is defined with a bent side face, an angle between an imaginary bottom face and the bent side face of the bulge being 60° or more.

Disclosed is an air filter and a method of manufacture for an air filter which is much more cost effective and provides greater operational effectiveness than state-of-the-art air filters. The air filter includes an outer metallic shell which may be used to attach the filter in line to ducting of a heating, ventilation, and air conditioning (HVAC) system. The filter may further include a filter unit made of activated carbon material. The filter unit may have one or more sections and may have a honeycomb cross section.

A plugged honeycomb structure, including: a plurality of honeycomb segments, a bonding layer and a circumferential wall disposed to surround circumference of a honeycomb segment bonded body where the plurality of honeycomb segments are bonded, wherein in the bonding layer, the bonding layer at a part that bonds the honeycomb segments disposed in contact with the circumferential wall is a circumferential bonding layer, and the bonding layer at a part that bonds the honeycomb segment including a center of gravity in a cross section orthogonal to the extending direction of cells of the honeycomb segment bonded body or at a position closest to the center of gravity and another honeycomb segment adjacent to the honeycomb segment is a center bonding layer, and a bonding strength A1 of the circumferential bonding layer is larger than a bonding strength A2 of the center bonding layer.

A honeycomb structure includes plugged honeycomb segments, bonding layers and a circumferential wall. The bonding layers includes bottomed-hollow unbonded portions, which extend toward an internal side in an axial direction from an end face of the honeycomb structure, in portions of circumferential bonding layers bonding the honeycomb segments on an outermost circumference. The unbonded portions exist on respective extended lines extending from an intersection of the bonding layers which is closest to a centroid of the end face. An opening length of the unbonded portion is 1 to 10 mm, a ratio of an opening depth of the unbonded portion to a length of the honeycomb segment is 10 to 45%, and a ratio of a distance from the circumferential wall to a point at which an open end of the unbonded portion ends to a length of the circumferential bonding layer is 5 to 100%.

A filter including a plurality of pillar-shaped honeycomb structure segments made of porous ceramics, side faces of the segments being bonded together via a bonding material, wherein each of the pillar-shaped honeycomb structure segments includes an outer peripheral side wall, and partition walls partitioning a plurality of cells extending from a first end face to a second end face, and in each of the pillar-shaped honeycomb structure segments, an average porosity of the outer peripheral side wall is lower than that of the partition walls.

A plugged honeycomb segment includes a honeycomb segment having a quadrangular prism shape which includes porous partition walls arranged to surround a plurality of cells and an outermost circumferential wall, and a plugging portion, wherein a porosity of the partition walls is 30 to 70%, in a cross section orthogonal to the cell extending direction, an inflow cell surrounded by the partition walls is a hexagon, and an outflow cell is a square, one outflow cell is surrounded by four inflow cells, the cell located at the outermost circumference includes a complete cell and an incomplete cell, and a thickness of the outermost circumferential wall in contact with the incomplete cell (T1), a thickness of the outermost circumferential wall in contact with the complete cell (T2), and a thickness of the partition walls (WT), satisfy 0.200 mm<T1<T2(WT) and T20.700 mm.

The plugged honeycomb structure includes a plurality of honeycomb segments, a bonding layer, and plugging portions which plug open ends of cells of each honeycomb segment, and in the honeycomb segment, at least two types of cells having different sectional shapes are formed to constitute predetermined repeated arrangement patterns, and in rim circumferential wall cells including rims of the cells surrounded with partition walls and segment circumferential walls, an inflow open area of each corner rim circumferential wall cell disposed in each corner portion of the honeycomb segment is 1.1 times or more as large as an average inflow open area of non-corner rim circumferential wall cells arranged in portions other than the corner portions, or an outflow open area of the corner rim circumferential wall cell is 1.1 times or more as large as an average outflow open area of the non-corner rim circumferential wall cells.

A plugged honeycomb structure includes a plurality of honeycomb segments, a bonding layer, and plugging portions plugging open ends of cells of the honeycomb segments. The honeycomb segments include circumferential segments and central segments. The circumferential segments include at least one specific circumferential segment in which pressure loss with soot when an amount of the deposited soot is 4 g/L is higher than the pressure loss with soot of the central segment as much as 15% or more and in which an open frontal area of the circumferential segment is the same as or larger than an open frontal area of the central segment. In a cross section of a honeycomb structure body which is perpendicular to an extending direction of the cells, a ratio of an area of the specific circumferential segment is 4% or more to a total area of the circumferential segments and the central segments.

A honeycomb filter includes a plugged honeycomb structure body which has cell rows arranged along one direction in a cross section of the honeycomb structure body and including a first cell row constituted of inflow cells and a second cell row including outflow cells. A width P1 (mm) of the first cell row, a width P2 (mm) of the second cell row and a curvature radius R (m) of a curved shape of corner portions of a polygonal shape of each cell satisfy relations of Equations (1) and (2) below: Equation (1): 2100(P1/P2100)50, and Equation (2): 0.4(R/1000)/((P1+P2)/2)10020.

A joining material used for joining side surfaces of a plurality of silicon carbide-based honeycomb segments to each other to produce a silicon carbide-based honeycomb structure. The joining material contains from 0.1 to 50% by mass of processed powder generated in the production of the silicon carbide-based honeycomb segments and/or the silicon carbide-based honeycomb structure. The joining material has an average particle diameter D50 of from 0.5 to 60 m.