Patent classifications
B01D46/2486
Honeycomb fired body, honeycomb filter, and method for producing honeycomb fired body
Provided is a honeycomb fired body in which the pressure loss in the initial state where PM has not accumulated is sufficiently low, the strength is sufficiently high, and the heat capacity is not small. The honeycomb fired body of the present invention is a honeycomb fired body including a plurality of cells in each of which one end is plugged and which serve as channels of exhaust gas, and porous cell partition walls that define the cells, wherein the honeycomb fired body is formed of SiC, the plurality of cells include peripheral cells located at an outermost peripheral region of the honeycomb fired body and inner cells located more inward than the peripheral cells, all the inner cells have the same cross-sectional shape that is a rectangle in a plane perpendicular to the longitudinal direction thereof, each peripheral cell is defined by the cell partition walls and an outer wall forming a periphery of the honeycomb fired body, the cell partition walls in contact with the outer wall each have a thick wall region where the wall thickness gradually increases toward the outer wall, the cross-sectional shape of the peripheral cells in a plane perpendicular to the longitudinal direction thereof is a shape formed by reducing the rectangular cross-sectional shape of the inner cells to obtain a reduced rectangle and chamfering or rounding two corners of the reduced rectangle, the cross-sectional area of each peripheral cell in a plane perpendicular to the longitudinal direction thereof is 60 to 80% of the cross-sectional area of each inner cell in a plane perpendicular to the longitudinal direction thereof, the cell partition walls include inter-peripheral-cell cell partition walls each located between the peripheral cells and inter-inner-cell cell partition walls each located between the inner cells, and the minimum thickness of the inter-peripheral-cell cell partition walls is greater than the thickness of the inter-inner-cell cell partition walls.
HONEYCOMB STRUCTURAL BODY, METHOD FOR MANUFACTURING THE SAME, AND EXHAUST GAS PURIFICATION FILTER
A honeycomb structural body includes: a porous cell wall that partitions a cylindrical casing; and a large number of cells extending in the axial direction X thereof and alternately blocked at an upstream end face. The large number of cells include plugged cells having plugs and penetrating cells that do not have the plugs. The plugged cells and the penetrating cells both include complete cells and incomplete cells. At least some of plugged incomplete cells of the incomplete cells have a cross-sectional area smaller than a cross-sectional area of penetrating complete cells, and are configured as blocked cells that are entirely blocked inside in the axial direction.
Honeycomb filter
The present invention provides a honeycomb filter including a honeycomb fired body including porous cell partition walls, exhaust gas introduction cells each having an open end at an exhaust gas inlet side and a plugged end at an exhaust gas outlet side, exhaust gas emission cells each having an open end at the exhaust gas outlet side and a plugged end at the exhaust gas inlet side, and an outer wall on the periphery thereof. The cross-sectional shape of each exhaust gas introduction cell in a plane perpendicular to the longitudinal direction thereof is entirely uniform from the end at the exhaust gas inlet side to the end at the exhaust gas outlet side excluding the plugged portion. The cross-sectional shape of each exhaust gas emission cell in a plane perpendicular to the longitudinal direction thereof is entirely uniform from the end at the exhaust gas inlet side to the end at the exhaust gas outlet side excluding the plugged portion. The exhaust gas emission cells, except for the cells adjacent to the outer wall, are each adjacently surrounded fully by the exhaust gas introduction cells across the porous cell partition walls. The cells adjacent to the outer wall include the exhaust gas introduction cells and the exhaust gas emission cells. A substantial ratio of the number of the exhaust gas introduction cells to the number of the exhaust gas emission cells (exhaust gas introduction cells:exhaust gas emission cells) is 4:1. All the exhaust gas introduction cells, except for the cells adjacent to the outer wall, have the same cross-sectional area in a plane perpendicular to the longitudinal direction thereof, the cross-sectional area of each exhaust gas introduction cell being smaller than that of each exhaust gas emission cell in a plane perpendicular to the longitudinal direction thereof.
Plugged honeycomb structure
A plugged honeycomb structure in which in a cross section of a honeycomb structure body which is perpendicular to an extending direction of cells, inflow cells are disposed to surround an outflow cell, and the number of the inflow cells is larger than the number of the outflow cells, and the cross section has a plurality of intersecting portions of partition walls each defining the inflow cells which are adjacent to each other, and in 60% or more of a total number of the intersecting portions, a relation between a diameter (D.sub.1) of a circle inscribed in the intersecting portion and a diameter (D.sub.0) of a circle inscribed in the partition wall defining the inflow cell and the outflow cell which are adjacent to each other satisfies D.sub.1/(2D.sub.0)=1.20 to 1.80
HONEYCOMB STRUCTURE BODY
A honeycomb structure body has cell walls, inner cells and outer cells, and a boundary partition wall. The inner cells are arranged in a high cell density area and the outer cells are arranged in a low cell density area. A cell density of the high cell density area is higher than a cell density of the low cell density area. Cell reinforced parts are formed at a first intersection part at which the cell walls intersect each other. Boundary reinforced parts are formed at a second intersection part at which the cell walls and the boundary partition wall intersect each other. The honeycomb structure body satisfies a relationship of Sb>Sc, where Sb indicates an average value of a cross sectional area of the overall boundary reinforced parts, and Si indicates an average value of a cross sectional area of the overall inner cell reinforced parts.
Honeycomb structure
A honeycomb structure includes a pillar-shaped honeycomb structure body including porous partition walls defining and forming a plurality of cells which extend from an inflow end face to an outflow end face, and a porous outer wall surrounding the partition walls, a porous supporting bulge disposed to extend out from a circumference of the outer wall so that at least a part of the outer wall is exposed, and plugging portions arranged in open ends of the cells, and the supporting bulge has support portions and a side wall portion, and the partition walls and the outer wall of the honeycomb structure body and the support portions and the side wall portion of the supporting bulge are all formed monolithically by formation of a ceramic raw material.
Sealed honeycomb structure
A sealed honeycomb structure may include porous walls dividedly forming inlet cells and outlet cells extending from an end surface of an inlet side to an end surface of an outlet side, an outlet side sealing portion, and an inlet side sealing portion, wherein at least one outlet cell is a reinforced cell, where a reinforced part for reinforcing the outlet cell is formed at at least one corner portion at which the walls on a cross-section vertical to an extending direction of the cell cross each other, and wherein the inlet cell is a non-reinforced cell where the reinforced part is not formed at all the corner portions at which the walls on the cross-section vertical to the extending direction of the cell cross each other.
Honeycomb filter
A honeycomb filter includes a plurality of cells and porous cell walls. Exhaust gas is to flow through the plurality of cells. The plurality of cells include exhaust gas introduction cells and exhaust gas emission cells. The honeycomb filter has a round cross sectional shape. Each of the exhaust gas emission cells is adjacently surrounded fully by the exhaust gas introduction cells. In the cross section, the exhaust gas introduction cells and the exhaust gas emission cells each have a polygonal shape. In the cross section, a side forming a cross sectional shape of each of the first exhaust gas introduction cells faces one of the exhaust gas emission cells, a side forming a cross sectional shape of each of the second exhaust gas introduction cells faces one of the exhaust gas emission cells.
RECTANGULAR OUTLET HONEYCOMB STRUCTURES, PARTICULATE FILTERS, EXTRUSION DIES, AND METHOD OF MANUFACTURE THEREOF
A particulate filter having a honeycomb structure of a matrix of interconnected porous walls including inlet cells and outlet cells defining a plurality of inlet channels and outlet channels, respectively, wherein at least a portion of the outlet cells are larger than any of the inlet cells, and a cross-sectional shape of at least some of the outlet channels is rectangular. Honeycomb extrusion dies, honeycomb bodies, honeycomb structures, and methods of manufacture are described, as are other aspects.
Honeycomb structure
A honeycomb structure includes a honeycomb body having a partition wall defining a plurality of cells that extend from an inflow-end face as one end face to an outflow-end face as the other end face, the honeycomb body having a circumferential shape at a cross section orthogonal to an extending direction of the cells that is a rectangular shape with four corners being chamfered and having a long diameter and a short diameter, wherein the plurality of cells are hexagon cells having a hexagonal shape at the cross section orthogonal to the extending direction of the cells, and the hexagon cells are configured so that a longest diagonal line of each hexagon cell and the long diameter L of the honeycomb body form an angle that is 0 to 6.