A hydrocarbon conversion process is described. The process includes passing a hydrocarbon stream through a plurality of reaction zones and a plurality of fired heaters, the effluent from a first reaction zone passing through one of the plurality of fired heaters before entering a second reaction zone. The plurality of fired heaters include a radiant section, an inlet manifold, an outlet manifold, at least one heater tube having an inlet and an outlet, the inlet being in fluid communication with the inlet manifold and the outlet being in fluid communication with the outlet manifold, and at least one burner, the inlet manifold of one of the plurality of fired heaters being at a vertical height different from a vertical height of at least one of the other inlet manifolds or at least one of the outlet manifolds.

The present relates to a process comprising the steps of Providing a syngas stream with module M to a Methanol loop, In the Methanol loop passing the syngas though a first Methanol reactor, obtaining a first effluent from the first Methanol reactor, Cooling the first effluent and condensing at least part of the produced methanol Separating the first cooled effluent into at least a first raw Methanol stream and a first unreacted stream, Heating the first unreacted stream, Passing the first heated unreacted stream through a second methanol reactor, Obtaining a second effluent from the second methanol reactor, Separating the second effluent into at least a second raw Methanol stream and a second unreacted stream, and Recycling the second unreacted stream to the syngas stream.

The present disclosure relates to reactor components and their use, e.g., in regenerative reactors. A process and apparatus for utilizing different wetted areas along the flow path of a fluid in a pyrolysis reactor, e.g., a thermally regenerating reactor, such as a regenerative, reverse-flow reactor, is described.

In an embodiment, a method of producing a carbonate comprises reacting carbon monoxide and chlorine in a phosgene reactor in the presence of a catalyst to produce a first product comprising phosgene; wherein carbon tetrachloride is present in the first product in an amount of 0 to 10 ppm by volume based on the total volume of phosgene; and reacting a monohydroxy compound with the phosgene to produce the carbonate; wherein the phosgene reactor comprises a tube, a shell, and a space located between the tube and the shell; wherein the tube comprises one or more of a mini-tube section and a second tube section; a first concentric tube concentrically located in the shell; a twisted tube; an internal scaffold; and an external scaffold.

A reforming catalyst with improved surface area is provided by using high surface area alumina doped with a stabilizer metal as a catalyst support. The surface area of the catalyst can be higher than a typical reforming catalyst, and the surface area can also be maintained under high temperature operation. This can allow use of the catalyst for reforming in a higher temperature environment while maintaining a higher surface area, which can allow for improved dispersion and/or activity of an active metal such as rhodium on the catalyst support. The catalyst can be suitable for production of syngas from natural gas or other hydrocarbon-containing feeds.

The invention relates to a process for preparing ,-ethylenically unsaturated carboxylic acids by two-stage catalytic gas phase oxidation of alkenes, in which a gas stream (1) containing at least one alkene, in a first reactor (A) in the presence of oxygen, is subjected to a first catalytic oxidation reaction over a first catalyst (K1) in the form of a multimetal oxide of molybdenum to obtain a gas stream (2) containing at least one ,-ethylenically unsaturated aldehyde, the gas stream (2) containing the at least one ,-ethylenically unsaturated aldehyde is guided through a connecting conduit (V) into a second reactor (B) and the gas stream (2) containing the at least one ,-ethylenically unsaturated aldehyde, in the second reactor (B) in the presence of oxygen, is subjected to a second catalytic oxidation reaction over a second catalyst (K2) to obtain a gas stream (3) containing at least one ,-ethylenically unsaturated carboxylic acid. In the process according to the invention, the gas stream (2) containing the at least one ,-ethylenically unsaturated aldehyde is guided through an exchangeable structure (S) having high specific surface area which is disposed within the connecting conduit (V). The invention further relates to a corresponding plant.

In accordance with one or more embodiments, a tubular catalyst-containing reactor system is provided. The system includes a housing and a vaporizer unit in the housing comprising a helically wound tubular assembly for receiving and at least partially vaporizing a liquid chemical reactant stream. A reformer unit in the housing receives a vaporized chemical reactant stream from the vaporizer unit. The reformer unit comprises a helically wound tubular assembly connected to and positioned coaxially relative to the helically wound tubular assembly of the vaporizer unit. The helically wound tubular assembly of the reformer unit contains a catalyst for catalyzing formation of gas product stream from the vaporized chemical reactant stream. A burner unit heats the vaporizer unit and the reformer unit. The burner unit receives a fuel stream and an air stream and produces a flame generally inside the helically wound tubular assemblies of the vaporizer unit and the reformer unit.

The present disclosure relates to reactor components and their use, e.g., in regenerative reactors. A process and apparatus for utilizing different wetted areas along the flow path of a fluid in a pyrolysis reactor, e.g., a thermally regenerating reactor, such as a regenerative, reverse-flow reactor, is described.

In an embodiment, a method of producing a carbonate comprises reacting carbon monoxide and chlorine in a phosgene reactor in the presence of a catalyst to produce a first product comprising phosgene; wherein carbon tetrachloride is present in the first product in an amount of 0 to 10 ppm by volume based on the total volume of phosgene; and reacting a monohydroxy compound with the phosgene to produce the carbonate; wherein the phosgene reactor comprises a tube, a shell, and a space located between the tube and the shell; wherein the tube comprises one or more of a mini-tube section and a second tube section; a first concentric tube concentrically located in the shell; a twisted tube; an internal scaffold; and an external scaffold.