The invention relates to Quench box assembly comprising quench pipe and quench box, to mix quench gas and vapor-liquid effluent from previous catalyst bed to achieve equilibrium temperature before entering the next bed. The quench pipe is in the form of ring having aperture while quench box consists of swirling section and a mixing chamber. The swirling section consists of inclined baffles to provide swirling action to incoming stream and the turbulence created by the swirling action increases the heat transfer rate thus requiring the smaller reactor volume to attain equilibrium temperature. The perforated plate being open from all the sides allowing the liquid to flow uniformly from all directions thus providing uniform distribution on the distributor tray. Hence, eliminates the requirement of rough liquid distributor before the distribution tray.

A fluid mixing and distribution device for a catalytic downflow reactor, said device comprising a collection zone (A), a mixing zone (B) comprising a mixing chamber (15) for fluids and an exchange chamber (16) for fluids, a distribution zone (C), said exchange chamber (16) comprising at least one upper lateral cross-section of flow (17a) and at least one lower lateral cross-section of flow (17b) through which fluids can pass from said exchange chamber (16) to said distribution zone (C), characterized in that said exchange chamber (16) comprises a fluid deflection means (24) fixed to said exchange chamber (16) and located downstream of the upper lateral cross-section of flow (17a), said fluid deflection means (24) forming with said exchange chamber (16) a space (26) in the shape of a pan.

A reactor for producing desired reaction products has a housing, a plurality of catalyst conduits within the housing, and a plurality of coolant conduits within the housing. The coolant conduits are interspersed among the catalyst conduits, and each catalyst conduit is positioned adjacent to at least two coolant conduits.

A system and method of pre-purification of a feed gas stream is provided that is particularly suitable for pre-purification of a feed air stream in cryogenic air separation unit. The disclosed pre-purification systems and methods are configured to remove substantially all of the hydrogen, carbon monoxide, water, and carbon dioxide impurities from a feed air stream and is particularly suitable for use in a high purity or ultra-high purity nitrogen plant. The pre-purification systems and methods preferably employ two or more separate layers of hopcalite catalyst with the successive layers of the hopcalite separated by a zeolite adsorbent layer that removes water and carbon dioxide produced in the hopcalite layers. Alternatively, the pre-purification systems and methods employ a hopcalite catalyst layer and a noble metal catalyst layer separated by a zeolite adsorbent layer that removes water and carbon dioxide produced in the hopcalite layer.

A device for mixing fluids for a downflow catalytic reactor (1): at least one substantially horizontal collector (5) provided with a substantially vertical collection conduit (7) receiving fluids collected by (5); at least one injector (8) of a quench fluid opening into (7); a mixing chamber (9) downstream of (5) having an inlet end connected directly to (7) and an outlet end (10) evacuating the fluids; and a pre-distribution plate (11) having a plurality of perforations and at least one riser (13), located downstream of (9);
the section of said mixing chamber (9) is a parallelogram and has at least one means (15) deflecting over at least one of the four internal walls of mixing chamber (9) with a parallelogram section.

A system for reducing dioxygen (O.sub.2) present in vapors from oil storage tanks. The system may include an inlet that receives vapors from the tanks; a heating device coupled with the inlet that heats vapors to a first temperature to form heated vapor; and a vessel coupled receiving heated vapor and containing at least one catalyst to reduce dioxygen from the heated vapor. The catalyst may include palladium, and the vessel may include zinc oxide to remove sulfur from the heated vapor. A compressor may be used to compress the vapors. A controller may be provided to monitor O.sub.2 concentration in heated vapor, and the controller directs flow of heated vapor to a gas pipeline if the O.sub.2 concentration is below a predetermined level; or if the O.sub.2 concentration is unacceptably high, the controller directs flow of vapor to be re-circulated within the system to further reduce O.sub.2 concentration therein.

Devices, systems, and methods for forming furan based surfactants by reactive distillation are disclosed herein. Various embodiments can provide a consolidated reaction process that uses reactive distillation to synthesize oleo-furan surfactant molecules and intermediates by combining reaction and separation steps into a single reaction unit or a number of connected reaction units. The single reaction unit or a number of connected reaction units can include a catalyst bed and act to separate reaction side products at opposing ends of the unit or units.

A process and apparatus is for recycling LCO and/or HCO to an FCC unit to recover additional distillate. Spent catalyst recycle in the FCC unit may be used to improve distillate yield. A hydroprocessing zone may saturate cycle oil aromatics for cracking in an FCC unit. The recycle cracked stream may be recycled to a downstream hydroprocessing zone to avoid a first hydroprocessing zone for hydrotreating feed to the FCC unit. Additional recovery of cycle oil for recycle is obtained by heating slurry oil prior to vacuum separation.

A method for facilitating the distribution of the flow of one or more streams within a bed vessel is provided. Disposed within the bed vessel are internal materials and structures including multiple operating zones. One type of operating zone can be a processing zone composed of one or more beds of solid processing material. Another type of operating zone can be a treating zone. Treating zones can facilitate the distribution of the one or more streams fed to processing zones. The distribution can facilitate contact between the feed streams and the processing materials contained in the processing zones.

The invention relates to a catalyst system for producing maleic anhydride by means of the catalytic oxidation of n-butane, comprising at least one reactor tube, which has two catalyst layers consisting of different catalyst particles, characterized in that the geometric surface area per catalyst particle is greater in the catalyst layer that is first in the gas flow direction than in the second catalyst layer. The invention further relates to a process for producing maleic anhydride by means of the catalytic oxidation of n-butane, wherein a mixture of oxygen and n-butane is fed through the catalyst system according to the invention and the at least one reactor tube is at elevated temperature.