The disclosure discloses a method for preparing calcium oxide using multistage suspension preheater kiln. The steps of the method are: (1) the limestone powder is fed to the multistage suspension preheater kiln for preheating to 800 C. to 900 C.; (2) A preheated material is fed to a decomposition furnace, and calcined at 900 C. to 1100 C. for 25 s to 35 s; (3) A calcined material is fed to a rotary kiln, and calcined at 1100 C. to 1300 C. for 25 to 35 minutes, and finally cooled to obtain calcium oxide.

An emissions control system including a fluidized bed apparatus containing a reactive sorbent material is disclosed for gaseous and non-gaseous contaminated emissions. The reactive sorbent material may be CZTS, CZTS-Alloy, or a carbon-based sorbent material. The fluidized bed apparatus is configured with one or more closed loop sorbent recycling subsystems. The sorbent recycling subsystems include the capability to separate sorbents from each other, separate contaminates from sorbents for disposal and/or recycling, clean and/or rejuvenate sorbents for return to the fluidized bed apparatus, dispose of spent and exhausted sorbents, and replace the spent and exhausted sorbents with new sorbent to maintain consistent sorbent function in the fluidized bed apparatus. Monitoring sensors provide information useful in a method for establishing and maintaining consistent process parameter controls.

Processes for producing products from crude oil include separating the crude oil into at least a lesser boiling point fraction and a greater boiling point fraction and passing the fractions to a reactor system that includes a riser section and a downer section. An outer boundary of the downer section is defined by a first wall in a plane perpendicular to a central axis, and outer boundaries of the riser section are defined by the first wall and a second wall in the plane perpendicular to the central axis. In an alternate arrangement, an outer boundary of the riser section is defined by a first wall in a plane perpendicular to a central axis, and outer boundaries of the downer section are defined by the first wall and a second wall in the plane perpendicular to the central axis. The process includes cracking the lesser boiling point fraction in the riser section in the presence of a catalyst and cracking the greater boiling point fraction in the downer reactor in the presence of the catalyst. The process includes passing the catalyst from the riser to the downer, from the downer to a regenerator, and from the regenerator to the riser.

This invention relates to processes and systems for converting acyclic hydrocarbons to alkenes, cyclic hydrocarbons and/or aromatics, for example converting acyclic C.sub.5 hydrocarbons to cyclopentadiene in a reactor system. The process includes contacting a feedstock comprising acyclic hydrocarbons with a catalyst material in at least one reaction zone to convert at least a portion of the acyclic hydrocarbons to a first effluent comprising alkenes, cyclic hydrocarbons and/or aromatics. A co-feed comprising H.sub.2, C.sub.1-C.sub.4 alkanes and/or C.sub.1-C.sub.4 alkenes may also be provided to the at least one reaction zone.

An apparatus which is an integral hardware consisting of an annular downer reactor and a concentric upflow riser regenerator for catalytic cracking of hydrocarbon feed to is disclosed. The annular downer reactor terminates in annular stripper which is also concentric with the regenerator. The regenerator, reactor and stripper are in fluid connection with each other. The apparatus is highly compact and provides efficient contact between circulating catalyst and hydrocarbon feed. The proposed hardware includes a novel radial distributor for providing improved control and radial distribution of catalyst inside the downflow reactor. The radial distributor has equal numbers of stationary and movable parts placed one after another to cover the entire annular opening at the bottom of the regenerated catalyst vessel. The radial distributor is concentric with regenerator and located between the catalyst holding vessel and the reactor. A process for catalytic cracking using the invented apparatus is also disclosed.

One or more embodiments relate to a contactor/separator vessel for reacting with fine particles. The contractor/separator vessel includes a spouted bed containing fine Geldart class C particles; and an additional spoutable media to facilitate spouting of the fine Geldart class C particles in order to improve mixing, gas-solid contact/separation.

The present invention provides an apparatus for the processing of a particulate material, the apparatus comprising: a processing chamber having one or more inlets for admitting particulate material to be processed and one or more outlets for processed particulate material; the processing chamber comprising an annular treatment zone and a plurality of processing fluid inlets arranged in a base of said annular treatment zone and configured so that, in use, jets of processing fluid pass into the annular treatment zone through the plurality of processing fluid inlets to establish a spiral flow of particulate material in the annular processing zone; wherein said one or more outlets for processed particulate material are located in the base of said annular treatment zone and surrounded by said plurality of processing fluid inlets so that the spiral flow of particulate material circulates around said one or more outlets; the processing chamber further comprising means for deflecting a portion of the spiral flow of particulate material in the annular processing zone radially inwards from said spiral flow so that said particulate material leaves the processing chamber through said one or more outlets for processed particulate material.

A reactor comprises a reactor vessel defining a confined reactor volume, a support assembly extending about a periphery of the confined reactor volume, a basket positioned within the reactor vessel and supported by the support assembly, the basket having an interior surface and an exterior surface, a downflow zone being defined between the exterior surface of the basket and an interior surface of the confined reactor volume, an inlet screen positioned adjacent to one end of the interior surface and an outlet screen positioned adjacent to an opposite end of the interior surface, an upflow zone defined between the inlet screen and outlet screen, the inlet screen and the outlet screen containing a quantity of particulate catalyst, and a circulating device positioned above said upflow zone and configured to continuously circulate fluid upwardly though said upflow zone and downwardly through said downflow zone, the support assembly and the basket configured to promote the formation of a fluid vortex within a portion of the downflow zone.

An apparatus which is an integral hardware consisting of an annular downer reactor and a concentric upflow riser regenerator for catalytic cracking of hydrocarbon feed to is disclosed. The annular downer reactor terminates in annular stripper which is also concentric with the regenerator. The regenerator, reactor and stripper are in fluid connection with each other. The apparatus is highly compact and provides efficient contact between circulating catalyst and hydrocarbon feed. The proposed hardware includes a novel radial distributor for providing improved control and radial distribution of catalyst inside the downflow reactor. The radial distributor has equal numbers of stationary and movable parts placed one after another to cover the entire annular opening at the bottom of the regenerated catalyst vessel. The radial distributor is concentric with regenerator and located between the catalyst holding vessel and the reactor. A process for catalytic cracking using the invented apparatus is also disclosed.

An emissions control system including a fluidized bed apparatus containing a reactive sorbent material is disclosed for gaseous and non-gaseous contaminated emissions. The reactive sorbent material may be CZTS, CZTS-Alloy, or a carbon-based sorbent material. The fluidized bed apparatus is configured with one or more closed loop sorbent recycling subsystems. The sorbent recycling subsystems include the capability to separate sorbents from each other, separate contaminates from sorbents for disposal and/or recycling, clean and/or rejuvenate sorbents for return to the fluidized bed apparatus, dispose of spent and exhausted sorbents, and replace the spent and exhausted sorbents with new sorbent to maintain consistent sorbent function in the fluidized bed apparatus. Monitoring sensors provide information useful in a method for establishing and maintaining consistent process parameter controls.