A catalyst for catalytic cracking of a hydrocarbon oil can produce a gasoline fraction having a high octane number in high yield while suppressing an increase in yield of a heavy distillate, and produce LPG having a high propylene content in high yield. The catalyst includes a specific amount of a granulated catalyst A that includes a zeolite having a sodalite cage structure, silicon derived from a silica sol, phosphorus and aluminum derived from mono aluminum phosphate, a clay mineral, and a rare-earth metal, and a specific amount of a granulated catalyst B that includes a pentasil-type zeolite, the ratio of the mass of phosphorus and aluminum derived from mono aluminum phosphate included in the granulated catalyst A to the mass of the pentasil-type zeolite included in the granulated catalyst B being 0.015 to 3000.

A microspherical fluid catalytic cracking catalyst includes zeolite, and alkali metal ion or alkaline earth metal ion.

The present invention provides catalyst comprising metal modified zeolite, particularly Group IIIA or Group IIB metal modified zeolite, or a Group IIIA metal and Group IIB metal modified zeolite for reforming of heart cut naphtha stream. The present disclosure also relates to a process for synthesis of the catalyst. The present disclosure further relates to a process for reforming of heart cut naphtha stream, with high selectivity towards aromatics and good activity using the catalytic system, in the absence of hydrogen.

The present invention provides a catalyst composition comprising rare earth exchanged USY zeolite (REUSY); pentasil zeolite; phosphorous compound; clay, silica, alumina, and spinel to enhance the catalytic activity and selectivity for light olefins in FCC operation conditions. The present invention also provides a process for the preparation of Light olefin enhancing catalyst composition with high propylene yield and coke selectivity.

A microspherical fluid catalytic cracking (FCC) catalyst includes Y zeolite and a gamma-alumina.

Cluster-supporting catalyst having an improved heat resistivity, and method for producing the same are provided. The cluster-supporting catalyst includes boron-substitute zeolite particles, and catalyst metal clusters supported within the pores of the boron-substitute zeolite particles. The method for producing a cluster-supporting catalyst, includes the following steps: providing a dispersion liquid containing a dispersion medium and boron-substitute zeolite particles dispersed in the dispersion medium; and in the dispersion liquid, forming catalyst metal clusters having a positive charge, and supporting the catalyst metal clusters on the acid sites within the pores of the boron-substitute zeolite particles through an electrostatic interaction.

The instant disclosure provides a composition for fluid catalytic cracking of petroleum based feedstock into useful short chain olefins. The composition comprising: 76-86% of a non-zeolitic material; and 2-30% of at least one zeolite material, the percentage being based on weight of the catalyst composition, wherein one of the zeolites has been modified with 0.1-2.5 wt % metal. The said catalyst was found to be selective in enhancing the usable propylene gas content, while reducing the undesirable dry gas content of the cracked olefinic products. The present disclosure also provides a process for the preparation of the composition. The present disclosure also provides an apparatus (100) and process (200) for fluid catalytic cracking to obtain light olefins. The apparatus comprises a second riser (33) that includes a lower dense riser (2) and upper dilute riser (3). Further, the lower dense riser (2) has a diameter that is 1.1 to 2 times that of the upper dilute riser (3).

Improved alkylation catalysts, alkylation methods, and methods of making alkylation catalysts are described. The alkylation method comprises reaction over a solid acid, zeolite-based catalyst and can be conducted for relatively long periods at steady state conditions. The alkylation catalyst comprises a crystalline zeolite structure, a Si/Al molar ratio of 20 or less, less than 0.5 weight percent alkali metals, and further having a characteristic catalyst life property. Some catalysts may contain rare earth elements in the range of 10 to 35 wt %. One method of making a catalyst includes a calcination step following exchange of the rare earth element(s) conducted at a temperature of at least 575 C. to stabilize the resulting structure followed by an deammoniation treatment. An improved method of deammoniation uses low temperature oxidation.

A modified Y-type molecular sieve has a rare earth oxide content of about 4% to about 12% by weight, a phosphorus content of about 0% to about 10% by weight, a sodium oxide content of no more than about 1.0% by weight, a total pore volume of about 0.36 to 0.48 mL/g, a percentage of the pore volume of secondary pores to the total pore volume of about 20% to about 40%, a lattice constant of about 2.440 nm to about 2.455 nm, a percentage of the non-framework aluminum content to the total aluminum content of no more than about 10%, a lattice collapse temperature of not lower than about 1060 C., and a ratio of B acid to L acid of no less than about 3.50. The preparation of the molecular sieve includes ion-exchange with rare earth, hydrothermal roasting, gas phase ultra-stabilization, acid treatment, and an optional phosphorus modification.

Described are fluid catalytic cracking (FCC) compositions, methods of manufacture and use. FCC catalyst compositions comprise particles containing a non-zeolitic component and one or more boron oxide components. In embodiments, the FCC catalyst composition contains a zeolite component and optionally a rare earth component and a transition alumina. FCC catalytic compositions may comprise a first particle type containing one or more boron oxide components and a first matrix component mixed with a second particle type containing a second matrix component, and a zeolite. The FCC catalyst compositions can be used to crack hydrocarbon feeds, particularly resid feeds containing high V and Ni, resulting in lower hydrogen and coke yields.