The present disclosure relates to a coated filter for filtering particulate matter from exhaust gases. The filter has a porous catalyst composition coating, said catalyst composition comprises a zeolite, copper and manganese. The present disclosure also relates to a method forming the coated filter as described herein and an exhaust system with a coated filter as described herein.

Provided is catalyst material useful for the selective catalytic reduction of NOx in lean burn exhaust gas, wherein the catalyst material is a hydrothermally stable, low SAR aluminosilicate zeolite loaded with a synergistic combination of one or more transition metals, such as copper, and one or more alkali or alkaline earth metals, such as calcium or potassium.

An exhaust gas purifying catalyst includes an inlet-side catalyst layer formed on an inner side of the partition wall from a surface of the partition wall in contact with an inlet-side cell and formed along an extension direction from an end portion on the exhaust gas inflow side, and an outlet-side catalyst layer formed on the inner side of the partition wall from a surface of the partition wall in contact with an outlet-side cell and formed along the extension direction from an end portion on the exhaust gas outflow side. Here, a sum of the lengths of the inlet-side catalyst layer and the outlet-side catalyst layer is larger than the entire length of the partition wall, and a total amount of an SCR catalyst body present in the outlet-side catalyst layer is larger than a total amount of an SCR catalyst body present in the inlet-side catalyst layer.

The invention relates to a particle filter, which comprises a wall flow filter and SCR-active material, wherein the wall flow filter comprises ducts which extend in parallel between the first and the second end of the wall flow filter and which are alternately closed in a gas-tight manner either at the first or the second end and which are separated by porous walls, the pores of which have inner surfaces, and the SCR-active material is located in the form of a coating on the inner surfaces of the pores of the porous walls, characterized in that the coating has a gradient, such that the side of the coating facing the exhaust gas has a higher selectivity in the SCR reaction than the side of the coating that faces the inner surfaces of the pores. The SCR-active material is preferably a small-pore zeolite, which has a maximum ring size of eight tetrahedral atoms and is exchanged with copper and/or iron.

The present invention relates to a process for the preparation of a zeolitic material having a CHA-type framework structure comprising YO.sub.2 and X.sub.2O.sub.3, wherein said process comprises the steps of: (1) providing a mixture comprising one or more sources for YO.sub.2, one or more sources for X.sub.2O.sub.3, one or more tetraalkylammonium cation R.sup.1R.sup.2R.sup.3R.sup.4N.sup.+-containing compounds, and one or more tetraalkylammonium cation R.sup.5R.sup.6R.sup.7R.sup.8N.sup.+-containing compounds as structure directing agent; (2) crystallizing the mixture obtained in step (1) for obtaining a zeolitic material having a CHA-type framework structure; wherein Y is a tetravalent element and X is a trivalent element, wherein R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5, R.sup.6, and R.sup.7 independently from one another stand for alkyl, and wherein R.sup.8 stands for cycloalkyl, as well as to zeolitic materials which may be obtained according to the inventive process and to their use.

A small pore size synthetic zeolite having a degree of crystallinity of at least 80% and comprising at least 0.01 wt % based on the weight of the zeolite of at least one catalytic metal selected from the group consisting of Ru, Rh, Pd, Ag, Os, Ir, Pt, Au, Mo, W, Re, Co, Ni, Zn, Cr, Mn, Ce, Ga and combinations thereof, wherein at least 80% of the catalytic metal is encapsulated in the zeolite, wherein if the zeolite is an aluminosilicate it has a SiO.sub.2:Al.sub.2O.sub.3 molar ratio of greater than 6:1.

Certain selective catalytic reduction (SCR) articles, systems and methods provide for high NOx conversion while at the same time low N.sub.2O formation. The articles, systems and methods are suitable for instance for the treatment of exhaust gas of diesel engines. Certain articles have zoned coatings containing copper-containing molecular sieves disposed thereon, where for example a concentration of catalytic copper in an upstream zone is lower than the concentration of catalytic copper in a downstream zone.

A slurry composition for a catalyst and a method for producing the same, a catalyst and a method for producing the same using the slurry composition for a catalyst. The method omits many heretofore required treatment steps and reduces catalyst production cost. The method comprising the steps of providing a slurry composition for a catalyst, comprising at least an aluminosilicate, Cu, and water, and having a solid concentration of 0.1% by mass to 90% by mass, wherein a component for a catalyst has composition represented by Al.sub.2O.sub.3.xSiO.sub.2.yT.sub.2O.zCuO (wherein T is a quaternary ammonium cation, and x, y and z are numbers that satisfy 10x40, 0.1y<2.0, and 0.1z<2.0, respectively) in terms of molar ratio based on an oxide; coating at least one side of a support with this slurry composition; and heat-treating at 350 C. or higher.

The present invention further provides a method of making an metal-loaded aluminosilicate zeolite having a maximum pore opening defined by eight tetrahedral atoms from pre-existing aluminosilicate zeolite crystallites, wherein the metal is present in a range of from 0.5 to 5.0 wt. % based on the total weight of the metal-loaded aluminosilicate zeolite.

The present disclosure generally provides catalysts, catalyst articles and catalyst systems including such catalyst articles. In particular, the catalyst composition includes a metal ion-exchanged molecular sieve ion-exchanged with at least one additional metal, which reduces the number of metal centers often present in metal promoted zeolite catalysts. Methods of making and using the catalyst composition are also provided, as well as emission treatment systems including a catalyst article coated with the catalyst composition. The catalyst article present in such emission treatment systems is useful to catalyze the reduction of nitrogen oxides in gas exhaust in the presence of a reductant while minimizing the amount of dinitrogen oxide emission.