Patent classifications
B01J29/7815
Catalysts and process for liquid hydrocarbon fuel production
The present invention provides a novel process and system in which a mixture of carbon monoxide and hydrogen synthesis gas, or syngas, is converted into hydrocarbon mixtures composed of high quality gasoline components, aromatic compounds, and lower molecular weight gaseous olefins in one reactor or step. The invention utilizes a novel molybdenum-zeolite catalyst in high pressure hydrogen for conversion, as well as a novel rhenium-zeolite catalyst in place of the molybdenum-zeolite catalyst, and provides for use of the novel catalysts in the process and system of the invention.
ZEOLITES, THE PRODUCTION THEREOF, AND THEIR USES FOR UPGRADING HEAVY OILS
According to one or more embodiments, a nano-sized, mesoporous zeolite particle may include a microporous framework comprising a plurality of micropores having diameters of less than or equal to 2 nm and a BEA framework type. The nano-sized, mesoporous zeolite particle may also include a plurality of mesopores having diameters of greater than 2 nm and less than or equal to 50 nm. The zeolite particles may be integrated into hydrocracking catalysts and utilized for the cracking of heavy oils in a pretreatment process.
Methods for producing mesoporous zeolite multifunctional catalysts for upgrading pyrolysis oil
A method of making a multifunctional catalyst for upgrading pyrolysis oil includes contacting a hierarchical mesoporous zeolite support with a solution including at least a first metal catalyst precursor and a second metal catalyst precursor, each or both of which may include a heteropolyacid. The hierarchical mesoporous zeolite support may have an average pore size of from 2 nm to 40 nm. Contacting the hierarchical mesoporous zeolite support with the solution deposits or adsorbs the first metal catalyst precursor and the second catalyst precursor onto outer surfaces and pore surfaces of the hierarchical mesoporous zeolite support to produce a multifunctional catalyst precursor. The method further includes removing excess solution and calcining the multifunctional catalyst precursor to produce the multifunctional catalyst comprising at least a first metal catalyst and a second metal catalyst deposited on the outer surfaces and pore surfaces of the hierarchical mesoporous zeolite support.
DIESEL OXIDATION CATALYST
An oxidation catalyst composite, methods, and systems for the treatment of exhaust gas emissions from a diesel engine are described. More particularly, described is an oxidation catalyst composite including a first oxidation component comprising a first refractory metal oxide support, palladium (Pd) and platinum (Pt); a NO.sub.x storage component comprising one or more of alumina, silica, titania, ceria, or manganese; and a second oxidation component comprising a second refractory metal oxide, a zeolite, and Pt. The oxidation catalyst composite is sulfur tolerant, adsorbs NO.sub.x and thermally releases the stored NO.sub.x at temperature less than 350 C.
Method of synthesis of nano-sized beta zeolites containing mesopores and uses thereof
A method for synthesizing a nano-sized mesoporous zeolite composition, comprising: mixing silica, a source of aluminum, and tetraethylammonium hydroxide to form an aluminosilicate fluid gel; drying the aluminosilicate fluid gel to form a dried gel mixture; subjecting the dried gel mixture to hydrothermal treatment to produce a zeolite precursor; adding cetyltrimethylammonium bromide (CTAB) to the zeolite precursor to form a templated mixture; subjecting the templated mixture to hydrothermal treatment to prepare a CTAB-templated zeolite.
Disproportionation and transalkylation of heavy aromatic hydrocarbons
Disclosed herein is a process for producing para-xylene comprising the steps of: (a) contacting a feedstock comprising toluene with a first catalyst under effective vapor phase toluene disproportionation conditions to disproportionate said toluene and produce a first product comprising benzene, unreacted toluene and greater than equilibrium amounts of para-xylene; and (b) contacting a feedstock comprising C.sub.9+ aromatic hydrocarbons and benzene with a second catalyst in the presence of 0 wt. % or more of hydrogen having a 0 to 10 hydrogen/hydrocarbon molar ratio under effective C.sub.9+ transalkylation conditions to transalkylate said C.sub.9+ aromatic hydrocarbons and produce a second product comprising xylenes.
INTRA-CRYSTALLINE BINARY CATALYSTS AND USES THEREOF
The present disclosure describes, inter alia, binary catalyst compositions including a (metal) zeolite having a crystal lattice that incorporates a metal oxide, wherein the metal oxide is covalently bound to elements within the crystal lattice. The metal oxide forms an integral part of the (metal) zeolite crystal lattice, forming covalent bonds with at least the Si or Al atoms within the crystal lattice of the (metal) zeolite, and is dispersed throughout the (metal) zeolite crystal lattice. The metal oxide can substitute atoms within the crystal lattice of the (metal) zeolite.
AMMONIA FACILITATED CATION LOADING OF ZEOLITE CATALYSTS
The present disclosure features a high metal cation content zeolite-based binary catalyst (e.g., a high copper and/or iron content zeolite-based binary catalyst, where the zeolite can be a chabazite) for NO.sub.x reduction, having relatively low N.sub.2O make, and having low corresponding metal oxide content; where the metal in the metal oxide corresponds to the metal of the metal cation. The present disclosure also describes the synthesis of the zeolite-based binary catalyst having high metal cation content.
Additive and a catalyst composition comprising the additive for FCC process
The present disclosure relates to an additive and a catalyst composition for a catalytic cracking process of vacuum gas oil for preparing cracked run naphtha having reduced liquid olefin content, and increased propylene and butylene yields in the LPG fraction. The process makes use of a catalyst composition which is a mixture of an FCC equilibrated catalyst and an additive comprising a zeolite, phosphorus and a combination of metal promoters. The process is successful in achieving high propylene and butylene yields in the LPG fraction along with a lower liquid olefin content and increased aromatic content with increase in RON unit in the resultant cracked run naphtha, as compared to that achieved using an FCC equilibrated catalyst alone.
Zeolites, the production thereof, and their uses for upgrading heavy oils
According to one or more embodiments, a nano-sized, mesoporous zeolite particle may include a microporous framework comprising a plurality of micropores having diameters of less than or equal to 2 nm and a BEA framework type. The nano-sized, mesoporous zeolite particle may also include a plurality of mesopores having diameters of greater than 2 nm and less than or equal to 50 nm. The zeolite particles may be integrated into hydrocracking catalysts and utilized for the cracking of heavy oils in a pretreatment process.