The present invention relates to a multi-stage, single reactor and system for making methanol for synthesis gas (syngas). In particular, the reactor contains a shell and tube reactor that is divided at its top and bottom heads into a plurality vertical, isolated compartments. The associated compartments and tubes form a stage of the reactor. The raw syngas is fed to the first stage, and unreacted syngas from the first stage is fed to the second stage subsequent stages. Between each stage, the product, methanol and water, is removed from the reaction mixture before sending the unreacted syngas to the subsequent stage. The reactor allows for high conversion of synthesis gas to methanol in a once-through process, without requiring recycling of unreacted synthesis gas.

The invention provides an apparatus which consists of two fluidized beds 1 and 2 separated by a vertical divides' 5. A positive displacement device such as an auger 3 moves the bed material from the reduction side to the combustion side of the device below the fluidization zone. The height of the two fluidized beds is equalized by movement of the bed material through a hole 4 In the vertical divider, from the high temperature side 1 (zone 1) to the tow temperature side 2 (zone 2). The bed material that moves through the hole 4 provides energy to drive reactions that may occur on the reduction side. Energy may also be provided to zone 2 by means of conductive and radiative heat transfer through the dividing wall 5. Energy is provided to zone 1 by means of an exothermic reaction, typically combustion of a fuel 13 using air 12.

A method of oxidatively dehydrogenating a dehydrogenation reactant includes providing a first gaseous feed stream to a first adiabatic, catalytic reaction zone with less than a stoichiometric amount of oxygen and superheated steam, oxidatively dehydrogenating dehydrogenation reactant in said first adiabatic, catalytic reaction zone and subsequently cooling the effluent, adding additional oxygen and reacting the effluent stream in at least one subsequent adiabatic reaction zone. The dehydrogenation system enables higher conversion and yield per pass and in some cases greatly reduces steam usage and energy costs. In a preferred integrated process, ethylene is converted to n-butene which is then oxidatively dehydrogenated to butadiene.

A fluid distribution cap (301) for a fluidized bed reactor, comprising a tunnel shaped structure having two opposing walls for attaching to a fluid distribution plate (103), and at least one opening at an end of the tunnel shaped structure. The tunnel shaped structure has an inner surface (302) and an outer surface (303), wherein the inner surface (302) has a curved cross section, and wherein the outer surface (303) has a substantially V-shaped cross section. A fluid distribution plate (103) for a fluidized bed reactor, comprising a plate having a plurality of fluid vent holes (113), a plurality of fluid distribution caps (301), wherein for each fluid vent hole (113) a fluid distribution cap (301) is mounted over said hole (113). At least two mutually neighboring fluid distribution caps (301) are positioned with an opening of a first of the two neighboring fluid distribution caps facing a side of the second of the two neighboring fluid distribution caps. A fluidized bed reactor having a fluid distribution plate (103) and a fluid distribution cap (301).

The present disclosure relates to a process for production of a monoalkyl aromatic compound by alkylation of alkylatable aromatic compounds with an alkylating agent in a reactor comprising at least a first and a second series-connected alkylation reaction zones and a cooler disposed between the first and the second series-connected alkylation reaction zones. The process comprising a step of cooling at least a portion of an effluent withdrawn from the first alkylation reaction zone before being introduced into the second alkylation reaction zone.

Apparatuses and processes for converting an oxygenate feedstock, such as methanol and dimethyl ether, in a fluidized bed containing a catalyst to hydrocarbons, such as gasoline boiling components, olefins and aromatics are provided herein.

A reactor and process for production of hydrogen gas from a carbon-containing fuel in a reaction that generates carbon dioxide is described. The carbon-containing fuel can be, for example, carbon monoxide, alcohols, oxygenates bio-oil, oil and hydrocarbons. In preferred embodiments, the reactor includes a monolithic structure form with an array of parallel flow channels. Methods of using the reactor are also described. In the reactor apparatus of the present invention, the catalytic reaction for hydrogen formation is conducted in conjunction with a carbonation reaction that removes carbon dioxide that is produced by the reactor. The carbonation reaction involves reaction of the carbon dioxide produced from the hydrogen formation reaction with metal oxide-based sorbents. The reactor apparatus can be periodically regenerated by regeneration of the sorbent. A carbon dioxide sorbent system comprising a solid sorbent and a eutectic, mixed alkali metal molten phase is also described.

A fluid dynamic model having at least 5,000,000 cells of the portion of a gas phase reactor from the exit of the condenser to a half a reactor diameter above the bed plate is useful in determining the design of the bottom surface or support structure for a bed plate to minimize liquid pooling below and above the bed plate when operating in condensing mode.

Methods, apparatus and processes for three phase contacting and reactions in a cross flow reactor with reduced feed vaporization, low pressure operation, higher liquid holdup, lower reactor pressure drop, low severity operation, and reduced product inhibitory effects. A cross flow reactor for three phase catalytic hydroprocessing, having at least one reactor stage is disclosed. The reactor stage has a central gas distributor with perforated lateral surface for distributing gas, a middle region accommodating a packed catalyst bed, and an outer gas space for removal of effluent gases from the middle region. The middle region receives a liquid reactant and gas from central gas distributor to carry out three phase catalytic hydroprocessing reaction.

The invention relates to a process for the preparation of a polyolefin in a reaction system from one or more -olefin monomers of which at least one is ethylene or propylene, 5 wherein the reaction system comprises a reactor, a product purge bin, a granular feed bin, wherein the granular feed bin is located downstream of the product purge bin, a recovery unit and an extrusion unit directly coupled to the granular fed bin, wherein the reactor comprises a fluidized bed, an expanded section located at or near the top of the reactor, a distribution plate located at the lower part of the reactor and an 10 inlet for a recycle stream located under the distribution plate, wherein the process comprises a) feeding a polymerization catalyst to the fluidized bed in the area above the distribution plate, b) feeding the one or more -olefin monomers to the reactor, 15 c) circulating fluids from the top of the reactor to the bottom of the reactor, wherein the circulating fluids are cooled using a heat exchanger, resulting in a cooled recycle stream comprising liquid, and wherein the cooled recycle stream is introduced into the reactor using the inlet for the recycle stream, d) withdrawing a stream comprising the polyolefin and fluids from the reactor and 20 passing said stream into the product purge bin, e) purging the product purge bin with a purge stream comprising a first inert gas, preferably nitrogen and steam such that a stream comprising a purged polyolefin and a stream comprising fluids, wherein the stream comprising the fluids is substantially free of steam, is obtained, 25 f) introducing at least part of the stream comprising the fluids back into the reactor via the recovery unit, g) introducing the stream comprising the purged polyolefin into the granular feed bin and h) contacting a deactivating stream comprising steam with the purged polyolefin in the 30 granular feed bin to obtain a polyolefin that is substantially free of active polymerization catalyst.