This disclosure relates to a highly efficient and safe reactor for the continuous quenching of peroxide mixtures generated during the reaction of unsaturated compounds with ozone, which minimizes the amount of highly reactive peroxides accumulated in the reactor at any given time. The reactor may be modified to allow for expansion to accommodate the quenching parameters of a wide variety of ozonolysis reactions and flow rates. The reactor may be constructed from highly pressure rated stainless steel for maximum durability, safety, and economic practicality while increasing the safety of peroxide quenching, thus allowing tighter process control and improved product yields. This disclosure also related to methods for quenching ozonides.

A reactor includes: a heat exchange body including a heat medium channel through which the heat medium flows and a reaction channel through which the reaction fluid flows; at least one structured catalyst supporting a catalyst for promoting the reaction of the reaction fluid and removably installed in the reaction channel; and a holding member including an extending part extending in a direction conforming to an extending direction of the reaction channel and capable of engaging with the at least one structured catalyst, and regulating parts provided in the extending part to regulate a movement of the at least one structured catalyst in the extending direction of the extending part, wherein the holding member is inserted and removed with respect to the reaction channel while holding the structured catalyst.

The invention provides a reactor assembly (1) comprising a reactor (30), wherein the reactor (30) is configured for hosting a fluid (100) to be treated with light source radiation (11) selected from one or more of UV radiation, visible radiation, and IR radiation, wherein the reactor (30) comprises a reactor wall (35) which is transmissive for the light source radiation (11), wherein: the reactor (30) is a tubular reactor (130), and wherein the reactor wall (35) defines the tubular reactor (130); the tubular reactor (130) is configured in a tubular arrangement (1130); the reactor assembly (1) further comprises a reactor support element (40), wherein the reactor support element (40) comprises a track (42), wherein the track (42) partly encloses the tubular reactor (130), wherein the reactor support element (40) comprises a thermally conductive element (2), and wherein the tubular reactor (130) is configured in thermal contact with the thermally conductive element (2).

A heat exchanger for use in a urea production system may include a first chamber, a second chamber adjacent to the first chamber, a first tubesheet provided between the first chamber and the second chamber, a first plurality of holes provided in the tubesheet, and a plurality of tubes in fluid communication with the first chamber and extending through the second chamber. The second chamber may be sealed from the first chamber. The first tubesheet may include a first base layer and a first clad layer explosively welded to the first base layer. The first base layer may include a first carbon steel. The first clad layer may include a stainless steel alloy, a austenitic stainless steel, a superaustenitic stainless steel, a duplex stainless steel, or a super-duplex steel stainless steel. The heat exchanger may be configured for use in at least one step in a urea production process.