A catalytic reactor includes: a reaction-side flow channel in which a reaction fluid flows; structured catalysts accommodated in the reaction-side flow channel. Each structured catalyst includes inclined surfaces in at least part of each of two surfaces facing other structured catalysts. The inclined surfaces are inclined in the same direction with respect to an arrangement direction of the structured catalysts.

A cross-corrugated structured packing element is provided for use in mass transfer or heat exchange columns. The packing element has a plurality of packing layers positioned in an upright, parallel relationship to each other and including corrugations formed of alternating peaks and valleys and corrugation sidewalls extending between the peaks and valleys. The packing element also includes a plurality of apertures each presenting an open area. The apertures are distributed such that the corrugation sidewalls have a greater density of open areas than any density of the open areas that may be present in the peaks and valleys. Some of the apertures may be present in the peaks and the valleys to facilitate liquid distribution. The apertures may also be placed in rows or other patterns that are aligned in a direction along a longitudinal length of the corrugations. Regions with a larger apex radius may be formed in the peaks, such as by depressing spaced-apart segments of the peaks to form spacers in the undepressed portions of the peaks. Some of the apertures may be positioned in the transitions from the depressed portions of the peaks to the unmodified apex sections.

A wiper band assembly suitable for use in packed distillation columns used in an air separation unit is provided. The wiper band assembly includes specially designed metal or metal alloy wiper tabs that are longer and thinner than conventional wiper tabs. The longer and thinner wiper tabs preferably have a thickness between about 0.05 mm and 0.25 mm and a length greater than about 50.0 mm. The physical dimensions and characteristics of the wiper tabs are selected to avoid permanent deformation during the installation process and provides continuous engagement with the interior surface of the packed column wall when the wiper tabs are exposed to pressure differentials typically seen in such packed distillation columns.

A structured packing arrangement for reducing vapor bypass in the gaps between the edges of structured packing elements or bricks and the packed distillation column wall is provided. The structured packing arrangement includes a high pressure drop shroud attached to portions of the perimeter of the structured packing elements and in the gap between the edge of the structured packing elements and the interior surface of the distillation column wall. The high pressure drop shroud urges the ascending vapor flowing at or near the edges of the structured packing elements to stay within the structured packing elements instead of escaping through the side of the structured packing toward the distillation column wall.

A structured packing sheet includes a top interface region, a first turning region, a central region, a second turning region, and a bottom interface region. The central region includes a plurality of corrugations extending thereacross in a linear fashion and arranged generally parallel to each other. The plurality of corrugations are arranged at a first angle with respect to a vertical axis. The top interface region and the bottom interface region include the plurality of corrugations extending thereacross in a linear fashion. The plurality of corrugations are arranged at a second angle with respect to the vertical axis. The second angle is smaller than the first angle. The first turning region and the second turning region include the plurality of corrugations extending thereacross. The plurality of corrugations have a plurality of breaks in the first turning region and the second turning region.

A catalytic reactor includes: a reaction-side flow channel in which a reaction fluid flows; structured catalysts accommodated in the reaction-side flow channel. Each structured catalyst includes inclined surfaces in at least part of each of two surfaces facing other structured catalysts. The inclined surfaces are inclined in the same direction with respect to an arrangement direction of the structured catalysts.

A structured packing sheet includes a top interface region, a first turning region, a central region, a second turning region, and a bottom interface region. The central region includes a plurality of corrugations extending thereacross in a linear fashion and arranged generally parallel to each other. The plurality of corrugations are arranged at a first angle with respect to a vertical axis. The top interface region and the bottom interface region include the plurality of corrugations extending thereacross in a linear fashion. The plurality of corrugations are arranged at a second angle with respect to the vertical axis. The second angle is smaller than the first angle. The first turning region and the second turning region include the plurality of corrugations extending thereacross. The plurality of corrugations have a plurality of breaks in the first turning region and the second turning region.

The invention relates to a catalyst filling, comprising a first layer of a planar catalyst material and a second layer of a planar catalyst material lying over said first layer, wherein the catalyst material of the first layer comprises at least two plates, which butt against each other to form an abutment edge in each case, wherein the catalyst material of the second layer comprises at least two plates, which butt against each other to form an abutment edge in each case, and wherein the plates of the second layer are designed and/or arranged relative to the plates of the first layer in such a way that the abutment edge or abutment edges of the second layer are not aligned with the abutment edge or abutment edges of the first layer.

Evaporative media pads for direct evaporative cooling systems and, in particular, evaporative media pads that have a reduced internal spacing to increase cooling capacity. In one embodiment, an evaporative media pad includes a plurality of sheets, each of the plurality of sheets including a plurality of flutes, each of the plurality of flutes having a flute height of at most 4.5 mm. In one embodiment, the flute height is at most 4 mm.

A structured packing module for crossflow applications is provided and includes a plurality of corrugated structured packing sheets positioned in an upright, parallel relationship to each other. The corrugations of adjacent structured packing sheets are in contact with each other and extend at a crossing angle. Apertures and raised ridges may be positioned on sidewalls of the corrugations. The structured packing module may be used in a crossflow contactor, such as in a process for removing carbon dioxide from air.