A packing for gas-liquid contact has at least one packing element of a thin layer shape, placed in a standing position. The packing element has a main body portion having a planar liquid film-forming surface extending along a liquid flow direction, and at least one wall portion provided to stand relative to the liquid film-forming surface and extending along the liquid flow direction. The wall portion has a side surface inclined at a predetermined angle to the liquid film-forming surface in a surface position of a liquid film to be formed by a liquid on the liquid film-forming surface.

Current chemical batch processing technology is based on batch reactors, which typically consist of a vessel, in which reactants are processed. The batch reactor comprises a reactor vessel having at least one first thermal transfer element; a removable top cover for sealing the reactor vessel; a baffle component having at least one second thermal transfer element; and an agitator component, wherein each of the at least one first thermal transfer element and the at least one second thermal transfer element is independently controllable, and wherein the batch reactor comprises a thermal transfer surface-to-volume ratio of at least 6:1. This increases the thermal transfer potential and the thermal energy transfer efficiency of the batch reactor, thereby to increase production speed and throughput.

A packing system includes a first packing element layer including a plurality of blades and a second packing element layer including a plurality of blades. The packing system includes intra-layer variation and/or inter-layer variation. Intra-layer variation includes (i) varying spacing between blades within the first and/or the second packing element layer, (ii) varying sizes of the blades within the first and/or the second packing element layer, and/or (iii) varying angle of inclination of the blades within the first and/or second packing element layer. Inter-layer variation includes the blades of the first packing layer having a first spacing, a first size and a first angle of inclination, and the blades of the second packing layer having a second spacing, a second size, and a second angle of inclination. The second spacing, size, and/or angle of inclination is different from the first spacing, size, and/or angle of inclination.

A device for the intimate mixing of solid particles and a gaseous medium within a gas-solid fluidized bed, comprising a plurality corrugated and/or ribbed planar stanchions arranged in alternating intersecting planes that provide a plurality of open spaces between or adjacent the alternating intersecting planar stanchions. The element has a three-dimensional lattice configuration and the corrugated and/or ribbed planar stanchions are formed from metal having peaks and valleys or ribs, such that the peaks and valleys or ribs are angled at less than 90 degrees from the fall-line of the planar stanchion when assembled into the element. The angled peaks and valleys or ribs form channels that enhance lateral movement of catalyst particles into the spaces between the stanchions to provide improved vapor/solids mixing and contact.

A packing for gas-liquid contact has at least one packing element of a thin layer shape, placed in a standing position. The packing element has a main body portion having a planar liquid film-forming surface extending along a liquid flow direction, and at least one wall portion provided to stand relative to the liquid film-forming surface and extending along the liquid flow direction. The wall portion has a side surface inclined at a predetermined angle to the liquid film-forming surface in a surface position of a liquid film to be formed by a liquid on the liquid film-forming surface.

A wiper band assembly suitable for use in packed distillation columns used in an air separation unit is provided. The wiper band assembly includes specially designed metal or metal alloy wiper tabs that are longer and thinner than conventional wiper tabs. The longer and thinner wiper tabs preferably have a thickness between about 0.05 mm and 0.25 mm and a length greater than about 50.0 mm. The physical dimensions and characteristics of the wiper tabs are selected to avoid permanent deformation during the installation process and provides continuous engagement with the interior surface of the packed column wall when the wiper tabs are exposed to pressure differentials typically seen in such packed distillation columns.

A structured packing arrangement for reducing vapor bypass in the gaps between the edges of structured packing elements or bricks and the packed distillation column wall is provided. The structured packing arrangement includes a high pressure drop shroud attached to portions of the perimeter of the structured packing elements and in the gap between the edge of the structured packing elements and the interior surface of the distillation column wall. The high pressure drop shroud urges the ascending vapor flowing at or near the edges of the structured packing elements to stay within the structured packing elements instead of escaping through the side of the structured packing toward the distillation column wall.

A packing has a plurality of sheet materials spaced and arranged in parallel, and liquid flows along the flat surface thereof in a standing use state. Each sheet material has at least one member group including a plurality of support members arranged such that the upper end of the uppermost support member corresponds to the upper end of the sheet material and the lower end of the lowermost support member corresponds to the lower end of the sheet material. Each support member has a pair of support walls parallel to the liquid flow direction and perpendicular to the sheet material surface, and a bridging part connecting the support walls. A sandwiching structure is formed that one sheet material is held by at least one support member attached thereto and at least one support member attached to an adjacent sheet material, and it extends linearly through the plurality of sheet materials.

A structured packing element for a column for at least one of mass transfer and heat exchange between a heavy fluid phase and a light fluid phase. The structured packing element comprises at least two layers of a grid comprising openings that are surrounded and separated from each other by separating elements. At least two of the layers are arranged in a longitudinal direction parallel and in touching contact with each other such that an open space extending from one end to an opposite end of the layers is provided between the layers such that at least one of the heavy fluid phase and the light fluid phase may flow therethrough. An average width of at least 50% of the separating elements between adjacent openings is at least 15 times a layer material thickness and is between 70% and 125% of an average hydraulic diameter of the adjacent openings.

A structured cross-channel packing element for a column for at least one of mass transfer and heat exchange between a heavy fluid phase and a light fluid phase. The structured cross-channel packing element comprises at least two adjacent layers made of expanded metal sheets each comprising openings that are surrounded and separated from each other by separating elements. At least two of layers are arranged in a longitudinal direction parallel and in touching contact with each other such that an open space extending from one end to an opposite end of the layers is provided between the layers such that at least one of the heavy fluid phase and the light fluid phase may flow therethrough. A ratio between an average width of at least 50% of the separating elements between adjacent ones of the openings and a sheet material thickness is at least 15.