A process for producing a layer or a body built up of layers. A process gas which has a pressure of >10 bar is accelerated in a convergent-divergent nozzle and a coating material which is formed by particles and is composed of Mo, W, an Mo-based alloy or a W-based alloy is injected into the process gas. The particles are at least partly present as aggregates and/or agglomerates. It is possible to produce dense layers and components in this way. We also describe layers and components having a microstructure with cold-deformed grains having a high aspect ratio.

The present invention discloses a cold gas spraying gun with a powder injector for injecting a gas/powder mixture into a mixing chamber through which a process gas flows. One powder injector pipe of the powder injector is closed at one face end. A delivery opening for delivering the gas/powder mixture from the powder injector is designed as an opening in a side wall of the powder injector pipe. The delivery opening opens into the hollow chamber in the powder injector pipe at an axial distance from the closed face end of the powder injector pipe, and therefore a backed-up volume is located between the delivery opening and the closed end face of the powder injector pipe.

[Problem] To provide a corrosion-resistant coating that exhibits greater corrosion protection in saltwater environments and the like than was conventional, a method for forming the same, and a device for forming the same.

[Solution] A corrosion-resistant alloy coating is formed on a substrate surface by: a) using a thermal spray gun, having a function wherein a flame including melted material particles is jetted toward a substrate, and the flame is partitioned from the open air in an upstream region on said jet path (which is to say the region in which the material particles are melted), and a function wherein, in a downstream region (the area continuing from the upstream region), the material particles and the flame are forcibly cooled by a jet-gas or jet-mist before reaching the substrate; and b) using a corrosion-resistant alloy material comprising aluminum, for the material particles.

An apparatus and method for forming a fusible coating or structure comprising a combustor that is operative to combust a fuel and contain the resulting flame to produce combustion products; means for cooling the combustion products to produce a hot carrier gas stream; and means for introducing fusible material into the hot carrier gas stream.

A spray ionization device comprising: a first pipe body that has a first flow path which allows a liquid to flow therethrough, and has, at one end thereof, a first outlet through which the liquid is sprayed out; a second pipe body that surrounds the first pipe body; and a third pipe body that surrounds the second pipe body with a space interposed therebetween, that has a second flow path allowing a gas to flow therethrough, and that has a second outlet at the one end. At least the leading end part of the third pipe body including the second outlet is made of an electrically conductive material so as to serve as an electrode. Charged droplets can be sprayed from the second outlet by applying an electric field to droplets sprayed from the first outlet using a power supply connected to the electrode.

Described herein, are methods for providing a protective coating to a storage container for storing nuclear material, the method comprising depositing nickel particles on at least one surface of the substrate to produce the protective coating, wherein the nickel particles are deposited by cold spraying a composition comprising nickel particles and a carrier gas comprising nitrogen. In one aspect, the carrier gas consists essentially or consists only of nitrogen. The methods do not require pretreatment or modification of the nickel particles prior to cold spraying, which makes the methods described herein economically practical. The coatings produced by the methods described herein possess several advantageous properties including, but not limited to, high adhesion strength to the storage system and low porosity. The coatings produced by the methods described herein are effective against chemical attack such as, for example, CISCC.