A steel having high mechanical properties, characterized in that it has the following composition by weight: 12% to 25 % Nickel; 7.4% to 20 % Cobalt; 3% to 11% Molybdenum; 0.2% to 2.21% addition elements, the remainder being iron, the structure of the material including a combination of fine grains and ultrafine grains, the so-called fine grains having a grain size of between 1.2 micrometers and 3 micrometers and the so-called ultrafine grains having a grain size of between 0.2 and 1 micrometer, the proportion of ultrafine grains being between 55 % and 65 %, and a process for manufacturing the steel.

An apparatus for producing metallic powders from molten feedstock includes a heating source for melting a solid feedstock into a molten feed, and a crucible for containing the molten feed. A liquid feed tube is also provided to feed the molten feed as a molten stream. A plasma source delivers a plasma stream, with the plasma stream being adapted to be accelerated to a supersonic N velocity and being adapted : to then impact the molten stream for producing metallic powders. The feed tube extends from the crucible to a location where a supersonic plasma plume atomizes the molten stream. The plasma source includes at least two plasma torches provided with at least one supersonic nozzle aimed towards the molten stream. The multiple plasma torches are disposed symmetrically about the location where the supersonic plasma plumes atomize the molten stream, such as in a ring-shaped configuration.

The present disclosure is directed at methods of preparing rare earth-based permanent magnets having improved coercivity and remanence, the method comprising one or more steps comprising: (a) homogenizing a first population of particles of a first GBM alloy with a second population of particles of a second core alloy to form a composite alloy preform, the first GBM alloy being substantially represented by the formula: AC.sub.bR.sub.xCo.sub.yCu.sub.dM.sub.z, the second core alloy being substantially represented by the formula G.sub.2Fe.sub.14B, where AC, R, M, G, b, x, y, and z are defined; (b) heating the composite alloy preform particles to form a population of mixed alloy particles; (c) compressing the mixed alloy particles, under a magnetic field of a suitable strength to align the magnetic particles with a common direction of magnetization and inert atmosphere, to form a green body; (d) sintering the green body; and (e) annealing the sintered body. Particular embodiments include magnets comprising neodymium-iron-boron core alloys, including Nd.sub.2Fe.sub.14B.

The present disclosure is directed at methods of preparing rare earth-based permanent magnets having improved coercivity and remanence, the method comprising one or more steps comprising: (a) homogenizing a first population of particles of a first GBM alloy with a second population of particles of a second core alloy to form a composite alloy preform, the first GBM alloy being substantially represented by the formula: AC.sub.bR.sub.xCo.sub.yCu.sub.dM.sub.z, the second core alloy being substantially represented by the formula G.sub.2Fe.sub.14B, where AC, R, M, G, b, x, y, and z are defined; (b) heating the composite alloy preform particles to form a population of mixed alloy particles; (c) compressing the mixed alloy particles, under a magnetic field of a suitable strength to align the magnetic particles with a common direction of magnetization and inert atmosphere, to form a green body; (d) sintering the green body; and (e) annealing the sintered body. Particular embodiments include magnets comprising neodymium-iron-boron core alloys, including Nd.sub.2Fe.sub.14B.

A soft magnetic powder according to the present disclosure comprises a particle having no hollow part as a main component, wherein a number of hollow particle present in a region of 2.5 mm square is 40 or less in a cross section of a molded body obtained by powder-compacting and molding the soft magnetic powder so as to have a volume filling rate of 75% or more and 77% or less (i.e., from 75% to 77%).

A soft magnetic powder according to the present disclosure comprises a particle having no hollow part as a main component, wherein a number of hollow particle present in a region of 2.5 mm square is 40 or less in a cross section of a molded body obtained by powder-compacting and molding the soft magnetic powder so as to have a volume filling rate of 75% or more and 77% or less (i.e., from 75% to 77%).

Provided is an integrated device for preparing magnesium hydride powder and a method for preparing magnesium hydride powder. The device comprises a heating chamber for heating a magnesium-based metal material to produce metal droplets; a powder-making chamber comprising an atomizing means used for atomizing the metal droplets which are then cooled to form a metal powder; and a reaction chamber used for performing a hydrogenation reaction on the metal powder to form the magnesium hydride powder. The device is an integrated structure monolithic with a simple structure and a convenient operation; and the entire process of preparing magnesium hydride powder can be completed in this single device and can realize automated control. The preparation method is simple and easy to operate and produces a product that has a moderate size, uniform particles, and excellent performance.

A method of manufacturing powder from a first and a second materials for use in additive manufacturing, the manufacturing process including melting the first and second materials by an electric arc; spraying the melted materials so as to form droplets; cooling the droplets by a carrier gas so as to form solid particles; separating the solid particles from the carrier gas and collecting the solid particles so as to form the powder; and enriching the droplets and/or the particles by means of an active substance.

A method of manufacturing powder from a first and a second materials for use in additive manufacturing, the manufacturing process including melting the first and second materials by an electric arc; spraying the melted materials so as to form droplets; cooling the droplets by a carrier gas so as to form solid particles; separating the solid particles from the carrier gas and collecting the solid particles so as to form the powder; and enriching the droplets and/or the particles by an active substance.

Nickel-cobalt alloy for powder, wherein the contents (in wt %) are defined as follows: C>0-max. 0.1% S max. 0.015% Cr 13-23% Ni the rest (>30%) Mn max. 1.0% Si max. 1.0% Mo 1-6% Ti>0-3% Nb+Ta 3-8% Cu max. 0.5% Fe>0-max. 10% Al>0-<4.0% V up to 4% Zr>0-max. 0.1% Co>12-<35% W up to 4% Hf up to 3.0% O max. 0.1% N>0-max. 0.1% Mg>0-max. 0.01% B>0-max. 0.02% P>0-max. 0.03% Ar 0-max. 0.08% Se max. 0.0005% Bi max. 0.00005% Pb max. 0.002%