B22F2009/0836

TITANIUM-BASED ALLOY MEMBER, METHOD FOR PRODUCING TITANIUM-BASED ALLOY MEMBER, AND PRODUCT IN WHICH TITANIUM-BASED ALLOY MEMBER IS USED

Provided is a heat-resistant titanium (Ti) alloy member having excellent mechanical characteristics and oxidation resistance at high temperatures and having less mechanical anisotropy, a method for producing such a titanium alloy member, and a product including such an alloy member. A titanium-based alloy member includes titanium (Ti) as a major element and at least 0.5 to 2.0 mass % of boron (B) and has a dispersion of fiber-like TiB particles precipitated in a polycrystal matrix phase, the TiB particles each having a long axis of 1 to 10 m and a short axis of 0.01 to 0.5 m or less and having an aspect ratio of 2 to 1000, the TiB particles precipitating in a crystallographically random direction in each of crystal grains of the matrix phase.

TITANIUM-BASED ALLOY MEMBER, METHOD FOR PRODUCING TITANIUM-BASED ALLOY MEMBER, AND PRODUCT IN WHICH TITANIUM-BASED ALLOY MEMBER IS USED

Provided is a heat-resistant titanium (Ti) alloy member having excellent mechanical characteristics and oxidation resistance at high temperatures and having less mechanical anisotropy, a method for producing such a titanium alloy member, and a product including such an alloy member. A titanium-based alloy member includes titanium (Ti) as a major element and at least 0.5 to 2.0 mass % of boron (B) and has a dispersion of fiber-like TiB particles precipitated in a polycrystal matrix phase, the TiB particles each having a long axis of 1 to 10 m and a short axis of 0.01 to 0.5 m or less and having an aspect ratio of 2 to 1000, the TiB particles precipitating in a crystallographically random direction in each of crystal grains of the matrix phase.

Apparatus and method for manufacturing metal nanoparticle dispersion, method for manufacturing metal nanoparticle support, metal nanoparticle, metal nanoparticle dispersion, and metal nanoparticle support

To provide an apparatus and method for manufacturing a metal nanoparticle dispersion with which a metal nanoparticle dispersion can be manufactured without using expensive reagents or equipment, and to provide a method for manufacturing a metal nanoparticle support, metal nanoparticles, a metal nanoparticle dispersion, and a metal nanoparticle support. This apparatus for manufacturing a metal nanoparticle dispersion is characterized in comprising: a jetting part for jetting a metal-salt solution or dispersion in which a metal salt has been dissolved or dispersed in a first liquid; a voltage-impressing part for applying a voltage to the jetting part and electrifying the metal-salt solution or dispersion; and a potential-difference-forming means for forming a potential difference between a second liquid in which the metal-salt solution or dispersion has been dispersed and the electrified metal-salt solution or dispersion, causing droplets of the metal-salt solution or dispersion to be jetted from the jetting part, and causing the second liquid to attract the droplets.

METAL MATRIX COMPOSITE MATERIAL AND METAL MATRIX COMPOSITE BULK

A metal matrix composite material includes 60-90 wt. % of aluminum alloy powders and 10-40 wt. % Fe-based amorphous alloy powders. The aluminum alloy powders are used as the matrix of the metal matrix composite material, and the Fe-based amorphous alloy powders include Fe.sub.aCr.sub.bMo.sub.cSi.sub.dB.sub.eY.sub.f, wherein 48 at. %a50 at. %, 21 at. %b23 at. %, 18 at. %c20 at. %, 3 at. %D5 at. %, 2 at. %c4 at. %, and 2 at. %f4 at. %.

METHOD FOR COST-EFFECTIVE PRODUCTION OF ULTRAFINE SPHERICAL POWDERS AT LARGE SCALE USING THRUSTER-ASSISTED PLASMA ATOMIZATION
20200180034 · 2020-06-11 ·

A metal powder plasma atomization process and apparatus comprises at least one plasma torch, a confinement chamber, a nozzle positioned downstream of the confinement chamber and a diffuser positioned downstream of the nozzle. The nozzle accelerates liquid metal particles produced by the at least one plasma torch and also plasma gas to supersonic velocity such that the liquid metal particles are sheared into finer powders. The diffuser provides a Shockwave to the plasma gas to increase temperature of the plasma in order to avoid stalactite formation at an exit of the nozzle. The process increases both production rate of the metal powder and the yield of 45 m metal powder.

Process for producing metals and metal alloys using mixing cold hearth

A metallurgical system for producing metals and metal alloys includes a fluid cooled mixing cold hearth having a melting cavity configured to hold a raw material for melting into a molten metal, and a mechanical drive configured to mount and move the mixing cold hearth for mixing the raw material. The system also includes a heat source configured to heat the raw material in the melting cavity, and a heat removal system configured to provide adjustable insulation for the molten metal. The mixing cold hearth can be configured as a removal element of an assembly of interchangeable mixing cold hearths, with each mixing cold hearth of the assembly configured for melting a specific category of raw materials. A process includes the steps of providing the mixing cold hearth, feeding the raw material into the melting cavity, heating the raw material, and moving the mixing cold hearth during the heating step.

Systems and methods for producing powders from two or more materials

Systems and methods are provided for producing powders. The system includes a housing having an enclosure, a crucible configured to produce a melt of a first material, a droplet device configured to receive the melt of the first material from the crucible and produce a flow of droplets of the melt of the first material within the enclosure of the housing, wherein the droplets solidify within the enclosure, and a distribution device configured to propel a second material into the flow of droplets of the first material within the enclosure such that the second material is mixed with the droplets of the first material to produce the powder that includes the first material, the second material, and/or a reaction product thereof.

APPARATUS AND METHOD FOR THE PRODUCTION OF QUANTUM PARTICLES
20200139446 · 2020-05-07 · ·

Systems, methods, and devices are disclosed for producing quantum particles (e.g., quantum dots) having a uniform size by vaporization of molten precursor droplets. More particularly, the present technology produces quantum dots by melting or liquefying solid and substantially pure precursor materials followed by production of uniformly sized droplets of molten precursor by use of a droplet maker into a microwave generated plasma torch.

METAL MICROPARTICLE PRODUCTION METHOD AND METAL MICROPARTICLE PRODUCTION DEVICE

To provide a method for efficiently producing metal microparticles having a particle diameter of 1 m to 10 m, and a device for producing the same. A metal microparticle production method is used, which includes a particle generating step of generating primary particles by irradiating a metal lump in a solvent in a first tank with an ultrasonic wave, and a particle splitting step of irradiating the primary particles with an ultrasonic wave in a solvent in a second tank and splitting the primary particles to produce secondary particles. Further, a metal microparticle production device is used, which includes: a first tank that has a solvent and a metal lump; a first heating unit that heats the solvent in the first tank; a first ultrasonic vibrator that is disposed in the first tank and irradiates the metal lump with an ultrasonic wave to generate primary particles; a second tank that has the solvent and the primary particles; and a second ultrasonic vibrator that irradiates the primary particles with an ultrasonic wave to split the primary particles.

SYSTEMS AND METHODS FOR CONTINUOUS PRODUCTION OF GAS ATOMIZED METAL POWDERS
20200122237 · 2020-04-23 ·

Raw material feed into an electric arc furnace (EAF) is melted into heated liquid metal at a controlled temperature with impurities and inclusions removed as a separate liquid slag layer. The heated liquid metal is removed from the EAF into a passively heatable ladle wherein it is moved into a refining station where they are placed into a inductively heated refining holding vessel and wherein vacuum oxygen decarburization is applied to remove carbon, hydrogen, oxygen, nitrogen and other undesirable impurities from the liquid metal. The ladle and liquid metal is then transferred to a refining station/gas atomizer having a controlled vacuum and inert atmosphere wherein the liquid metal is poured from an inductively heated atomizing holder vessel into a heated tundish at a controlled rate wherein high pressure inert gas is applied through a nozzle to create a spray of metal droplets forming spherical shapes as the droplets that cool and fall into a bottom formed in the chamber. Spherical powder comprising the droplets are removed from the chamber through screen and blenders and then classified by size.