B22F2009/0836

A POWDER PRODUCTION SYSTEM
20240342796 · 2024-10-17 ·

This invention relates to more than one powder (T) suitable for use in a powder bed additive manufacturing method in a user-predetermined amount, a primary material (M) suitable to be brought into powder (T) form and having a user-predetermined composition content, a secondary material (N) with a composition content that is almost entirely different from that of the primary material (M), more than one waste gas (G) that is released when the primary material (M) and the secondary material (N) are brought into a powder (T) form and that is a waste product, at least one feeding unit (2) enabling the primary material (M) and the secondary material (N) to be fed, a first transmission line (3) into which the primary material (M) and the secondary material (N) are fed by means of the feeding unit (2), at least one plasma torch (4) enabling a powder (T) to be obtained from the primary material (M) and the secondary material (N) fed therein by means of the first transmission line (3) using a plasma atomization method, at least one powder composition meter (501) acquiring the composition content data of the powder (T).

PROCESS FOR PRODUCING METALS AND METAL ALLOYS USING MIXING COLD HEARTH

A metallurgical system for producing metals and metal alloys includes a fluid cooled mixing cold hearth having a melting cavity configured to hold a raw material for melting into a molten metal, and a mechanical drive configured to mount and move the mixing cold hearth for mixing the raw material. The system also includes a heat source configured to heat the raw material in the melting cavity, and a heat removal system configured to provide adjustable insulation for the molten metal. The mixing cold hearth can be configured as a removal element of an assembly of interchangeable mixing cold hearths, with each mixing cold hearth of the assembly configured for melting a specific category of raw materials. A process includes the steps of providing the mixing cold hearth, feeding the raw material into the melting cavity, heating the raw material, and moving the mixing cold hearth during the heating step.

ALLOY POWDER MANUFACTURING DEVICE AND METHOD WITH TEMPERATURE CONTROL DESIGN

An alloy powder manufacturing device with temperature control design includes: a crucible unit, for accommodating a melt; a melt delivery tube, for delivering the melt from the crucible unit; a temperature control unit, inductively heating the melt delivery tube and the melt therein, to generate an overtemperature melt, and enabling the temperature of the overtemperature melt leaving the melt delivery tube to reach a predetermined temperature; and a powder spray unit in communication with the outlet of the melt delivery tube, for impacting and atomizing the overtemperature melt having the predetermined temperature and then quickly solidifying the overtemperature melt to form alloy powders.

ALUMINUM ALLOY POWDER AND MANUFACTURING METHOD OF ALUMINUM ALLOY OBJECT

An aluminum alloy powder and a manufacturing method of an aluminum alloy object are provided. The aluminum alloy powder includes 96.5-99 wt % of a combination of Al, Si, Cu and Mg and the remainder including Ni and Mn. Moreover, the aluminum alloy powder includes an alloy core and a native oxide layer covering the alloy core.

APPARATUS AND METHOD FOR THE PRODUCTION OF QUANTUM PARTICLES
20180126464 · 2018-05-10 ·

Systems, methods, and devices are disclosed for producing quantum particles (e.g., quantum dots) having a uniform size by vaporization of molten precursor droplets. More particularly, the present technology produces quantum dots by melting or liquefying solid and substantially pure precursor materials followed by production of uniformly sized droplets of molten precursor by use of a droplet maker into a microwave generated plasma torch.

METHOD AND DEVICE FOR PRODUCING HEAVY METAL POWDERS BY ULTRASONIC ATOMIZATION

A device for production of heavy metal powders by ultrasonic atomization from a heavy metal raw material is provided. The device comprises a feeding means, a heat source, an adjusting means, and a collecting means. The feeding provides the heavy metal raw material in the vicinity of the heat source, and the heat source generates an electric arc to heat the heavy metal raw material to create a molten metal pool on a sonotrode. The sonotrode provides ultrasonic mechanical vibrations to the molten metal pool to cause heavy metal droplets to be ejected from the molten metal pool. The adjusting means adjusts the feeding means, the heating means, and the sonotrode to direct the heavy metal droplets to cause the heavy metal droplets to freely cool down within a predetermined distance and transform the heavy metal droplets to the heavy metal powder.

Mixing cold hearth metallurgical system and process for producing metals and metal alloys

A metallurgical system for producing metals and metal alloys includes a fluid cooled mixing cold hearth having a melting cavity configured to hold a raw material for melting into a molten metal, and a mechanical drive configured to mount and move the mixing cold hearth for mixing the raw material. The system also includes a heat source configured to heat the raw material in the melting cavity, and a heat removal system configured to provide adjustable insulation for the molten metal. The mixing cold hearth can be configured as a removal element of an assembly of interchangeable mixing cold hearths, with each mixing cold hearth of the assembly configured for melting a specific category of raw materials. A process includes the steps of providing the mixing cold hearth, feeding the raw material into the melting cavity, heating the raw material, and moving the mixing cold hearth during the heating step.

METAL POWDER, METHOD OF PRODUCING ADDITIVELY-MANUFACTURED ARTICLE, AND ADDITIVELY-MANUFACTURED ARTICLE

A metal powder contains not less than 0.10 mass % and not more than 1.00 mass % of at least one of chromium and silicon, and a balance of copper. The total content of the chromium and the silicon is not more than 1.00 mass %. In accordance with an additive manufacturing method for this metal powder, an additively-manufactured article made from a copper alloy is provided. The additively-manufactured article has both an adequate mechanical strength and an adequate electrical conductivity.

METAL POWDER, METHOD OF PRODUCING ADDITIVELY-MANUFACTURED ARTICLE, AND ADDITIVELY-MANUFACTURED ARTICLE

A metal powder contains not less than 0.10 mass % and not more than 1.00 mass % of at least one of chromium and silicon, and a balance of copper. The total content of the chromium and the silicon is not more than 1.00 mass %. In accordance with an additive manufacturing method for this metal powder, an additively-manufactured article made from a copper alloy is provided. The additively-manufactured article has both an adequate mechanical strength and an adequate electrical conductivity.

METAL POWDER MANUFACTURING SYSTEM
20250065402 · 2025-02-27 · ·

An ultrafine powder manufacturing system is described. The system comprises a tube made of ceramic or quartz and a fine nozzle integrally formed in the lower part of the tube, wraps the outside of the tube with an induction heater to melt a metal raw material supplied into the tube and cause it to flow through the nozzle, and supplies a spray gas through orifices arranged to surround the nozzle in a state spaced apart from the nozzle to spray the gas onto the flowing melt to manufacture ultrafine powder.